Metals Flashcards

1
Q

Definition of precious and noble alloys

A

-Precious= related to how valuable the metal is, its not a chemical property. Likely to be expensive and used for jewellery
-semi-precious= less expensive
-Noble alloys=do not corrode easily

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

Is silver and gold noble

A

-silver is not noble because it is likely to corrode with oxygen
-gold is noble as does not corrode/tarnish

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

Properties of pure gold

A

-very ductile=easily shaped so can fill cavity
-relatively soft=easily distorts, so only used for small cavities
-stable= does not corrode or tarnish (noble)
-coefficent of thermal expansion is like enamel and dentine, so expand/ contract together when temp changes
-expensive
-good corrosion resistance

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

Gold foil used to be used. what are its Properies. why not used anymore

A

-long lasting, conforms to cavity well, no luting required
-very thin sheets that need to be cleaned using Bunsen burner before hand for cold welding to work
-cold welding uses high pressure to press sheets together so they permanently stick. This is technique sensitive and to comfortable for patient
-expensive
-possible margin staining
-only for small cavities as poor mechanical properties
-ductile

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

Why gold alloys more commonly used than pure gold. The disadvantage

A

-harder
-less ductile
-cheaper, more accessible
-solution hardening, heat treatments
-but less dense, so less accurate

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

Properties of gold alloys are dependent on metal concentrations. Adding what metals increases hardness. What is added to reduce other metals oxidising

A

hardness increases if:
-gold decreases (content of palladium and platinum increased to compensate this, but more of this causes poor corrosion)
-copper increases (but poorer aesthetics)
-silver increases

adding zinc means the other metals don’t oxidise (as it sacrificially oxidises)

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

What content of noble metals must be in dental alloys

A

overall content must be at least 75% noble metals (don’t corrode)

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

Why gold alloys are quenched

A

*Quenching (cooling quickly) causes finer grains – which increases yield stress which is important as gold alloys on their own are not strong
*Dislocations get trapped at boundaries – increases yield strength so more difficult to deform

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

How dislocations affect properties

A
  • Dislocations means atoms are harder to move when stress applied so strengthens the material and makes it hard to deform. causing plastic deformation.= less ductile. Increases hardness and yield strength
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

What is yield stress. What happens when force is above yield stress

A
  • the stress required to cause dislocations to move, to cause plastic deformation
    -smaller grain size means more dislocations, requires more energy to move, increasing yield stress. Harder to deform

When force is above yield stress (during work hardening):
-Dislocations can move and more dislocations form and start to become trapped at grain boundaries
-Stress required to move dislocations increases – more barriers
Collected dislocations start to form pores
Necking occurs and then failure

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

What is hot work and cold work hardening

A

-Hot: Increasing temperature above recrystallisation temp. (hot work) decreases yield strength. Fully ductile.
-Cold working: below RcT. Grains become fibrous, more dislocation, yield strength & hardness increases, but ductility reduces so can lead to failure.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

What is solution hardening, precipitation hardening, order hardening and work hardening

A

-solution: all metals in alloy have similar crystal structure forming a solid solution but differing size of atoms obstruct the slip planes.
-precipitation: controlled by Cu and Ag. Heat treatment to 400 degrees
-order: forms superlattice, harder for dislocations to flow so yield strength increases. Controlled by Cu and gold. Heat treatment
-work: mechanical work to deform things. Not a heat treatment. Dentist bends alloy chairside.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

Difference in hardness and strength for type I to IV gold alloys and their uses

A

-type I = more gold (85%). soft, less strong, very ductile. For small occlusal restorations.
-type II = large inlays
-type III =crowns
-type IV= less gold (65%). harder, stronger, less ductile. For full crowns, partial dentures

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

Explain 1) medium/low gold content, and 2) silver/paladium semiprecious alloys [decreasing gold content to decrease cost]

A
  1. Medium/low gold content= normally <50% gold, high in palladium, increases strength with limited ductility, lower density than high gold content so less accurate. Used extensively for PFMC. Similar properties to type III or IV gold alloys
  2. Silver/paladium =low density so less accurate, porosity more likely in casting, low corrosion resistance. Similar properties to type III gold alloys
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

The roles of Co, Cr, Mo and C in Cobalt chromium metal, for removal appliances

A

-Co (main constituent) doesn’t react quickly=preventative effect
-Co forms solid solutions
-Chromium oxide added for corrosion resistance – stable oxide layer forms very quickly and bonds strongly to Cr underneath = passivation
-Mo -Makes smaller grains to improve yield strength
-Carbon (trace) -forms carbide at grain boundaries which hardens it and makes it difficult to deform, but too much makes it brittle

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

Roles of Ni, Cr, Mo, C and Beryllium in nickel chromium alloys for removal appliances

A

-Ni (>50) = forms solid solutions (but common for allergic dermatitis so ensure pt does not have allergy)
-Cr = corrosion resistance
-Mo =smaller grain size to improve yield strength
-Be= reduces grains (but long exposure can be toxic however)
-C= hardens, but makes it brittle

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
17
Q

Why beryllium, cadmium and nickel are indicated to be hazardous

A

-Beryllium and cadmium <0.04% max (as toxic & will be luted onto tooth)
-Cadmium is being phased out
-For nickel >0.1 % a warning is required. Allergies

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
18
Q

Explain the differences and uses of type 1-4 for alloy fixed restorations

A

-Type 1 - for low stress applications (inlays)
-Type 2 - for moderate stress applications (larger inlays, onlays and full crowns)
-Type 3 - for high stress applications (bridge pontics and implant superstructures)
-Type 4 - for very high stress applications (long span bridges and implant superstructures)

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
19
Q

Do you want proportional limit and ductility to be high for Cobalt chromium

A

-proportional limit=how easily it is to deform permanently. Want it small enough so you can make small adjustments but large enough that it will resist forces in the mouth and when taking it out
-ductility= how much strain before lateral breaks. Want this to be large

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
20
Q

How elongation affects ability to adjust Co/Cr removal appliances. What elongation % is for type 1-4 and for Co/Cr

A

-decreases in elongation means it is harder to adjust without it breaking
-it is 3%, compared to: 18% for type 1
-10% for type 2
-6% for type 3
-3% for type 4

it is difficult to adjust T4 alloys

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
21
Q

How properties of gold alloys and base metal alloys (Co/Cr and Ni/Cr) differs [melting points, density, hardness, strength, ductility]

A

Base alloys:
-melt at higher temperatures
-less dense, so more shrinkage and less accurate
-much harder
-allergies more common
-low material cost, but may have higher manufacturing cost due to equipment and need to heat more
-higher strength
-higher stiffness
-lower ductility

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
22
Q

Reasons for using gold or base alloys for crowns and bridges

A

-Gold= higher density so more accurate and less shrinkage. Lower yield strength and stiffness so adjustments can be made. More biocompatible
-Base metal alloys= higher stiffness and resistance to deformation

so gold alloys usually better

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
23
Q

Are gold alloys or base metal alloys better for partial denture connectors

A

-base metal alloys (co/cr) due to higher stiffness which is important as it must be rigid so patient can chew without it deforming

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
24
Q

Reasons for using gold alloys or base metal alloys for clasps on partial dentures

A

-Needs to be Flexible enough to engage undercuts in teeth (gold better - have lower stiffness)
-Need balance between 2 -
o Resist permanent deformation in mouth (base metal alloys better - higher yield strength)
o Should allow adjustments (gold alloys better - have lower yield strength)
o Gold allows allow adjustments at try-in stage

25
Q

Difference in investment material used for acrylic dentures, gold alloys and base alloys

A

-acrylic dentures= gypsum mould (stone and plaster) used as maximum temperature needed is only 150 degrees (where gypsum becomes weak at 700, and degrades at 1200)
-gold alloys= gypsum bonded investment. Temperature is 900-1000 degrees
-base alloys= phosphate bonded investment. Silica most common. High temperatures of 1200-1500

[Gypsum would break down if used for alloys, so need refractory material which is stable at high temperatures]

26
Q

Explain the composite structure of silica investment material

A

-continuous phase= matrix- binder. Allows initial setting and mould shape forming. Used to characterise investment
-discrete phase= filler - silica. Refractory, survives high temperatures, strengthens the mould needed to survive stress, contributes to dimensional accuracy of casting

27
Q

Explain the alpha and beta forms of silica

A

-silica is in alpha form at low temperatures
-when heated to 575 degrees it transforms to beta forms, where silicon and oxygen bonds straighten out and atoms are further apart causing expansion

28
Q

What are the shrinkage % of gold and base alloys

A

-gold= 1.5%
-base= 2.0-2.5%

29
Q

What are the different types of expansion that occur in investment material during casting to compensate metal shrinkage

A

-Thermal expansion: heating liquids causes expansion
-setting expansion: crystal growth
-inversion: change in silica from alpha to beta form causes expansion
-Hygroscopic expansion: once investment is set, pouring water onto top of the mould causes some expansion
[-cooling causes some shrinkage]

-we need investment material, where molten alloy is being poured into it, to compensate for this shrinkage during casting so that the device will fit

30
Q

Factors that influence accuracy during casting

A

-type of investment (compensation of shrinkage, thermal stability, not porous)
-type of casting equipment (casting force and method of melting, the design mould)
-slowly heating the investment
-correct pouring of alloy (molten form, but if heated too high= gaseous porosity. Controlled pouring so air can escape)

31
Q

Which is more dense, gold or base alloys. What are the values (g/cm3)

A

base= 8g/cm3
gold= 17g/cm3

gold more dense

32
Q

Methods of melting for gold and base alloys

A

-gold= gas/air flame (this is too low for base alloys though)
-base= oxyacetylene flame= higher temerpatures. Need to control oxygen as too much causes oxygenation and weakening, but too much acetylene causes carbides to form around grains causing brittle

-most common method induction heating. better control of temperature (has no gases that could cause embrittlement) Most commonly used currently

33
Q

Why the design of the investment mould during casting is important. What are the functions of the sprue and sprue reservoir

A

-base must be thick enough to provide stable mould and resist shock of the molten metal going in, but not too thick as it can lead to poor airflow and air cannot escape through the material
-add vents for phosphate-bonded investment (gypsum bonded more porous so does not need)
-sprue allows better control of molten alloy into the mould. It can be positioned to give optimal flow of alloy into the mould. Allows flow to be non-turbulent
-Sprue Reservoir – causes cooling to occur slightly slower as thicker – get full penetration of mould full way round (but increases cost as more alloy required)

-For successful casting, the material at the extremities needs to solidify first. The material in the sprue should solidify last. If it solidifies too early insufficient alloy will enter the mould. Potentially causing porosity

34
Q

Errors that can occur during casting and causes

A

-rough surface (investment breakdown, air bubbles due to overheating)
-cracking of investment (rapid heating)
-rounded margins (investment not porous enough)
-short castings (alloy deficiency, mould too thin, not enough casting force)
-too small (to little mould expansion)
-too large (too much mould expansion)
-distortion (stress relief of wax pattern)
-irregular voids (alloy shrinkage, turbulent flow of molten alloy, inclusion of particles of investment
-spherical voids (overheating causing gaseous porosity)
-oxidation of surface (overheating in air)
-sulphide deposits (breakdown of investment due to overheating)

35
Q

Ortho wires are produced by cold work. What is this and what properties does it give them

A

-Below Recrystaisation temperature, creates dislocations, grains more fibrous, increases yield strength, decreases ductility.
-When deformed it returns to original dimensions which is useful for orthodontics as you want it to return to straight form to align the teeth.
-Too much deformation causes it to break (but not much of a problem in orthodontics)

36
Q

Throughout ortho treatment, do you want stiffer wires at the start or end of treatment

A

-stiffer materials means higher force applied to tooth so more rapid movements over smaller distances.
-At start of treatment want slow movements to begin with to prevent tissue damage and pain and bracket debonding, then increase stiffness throughout treatment

37
Q

Do ceramic or metal brackets have higher friction. What is the issue with friction

A

Want friction minimal so that wires can glide through the brackets. High friction stops the tooth moving.
-Ceramic brackets have higher friction than metal brackets

38
Q

How does diameter, length and amount of strands of a wire affect stiffness. Does more cold work increase of decrease stiffness

A

-Larger diameter = stiffer
-Shorter wire = stiffer
-More cold work= stiffer
-Multi-stranded wires with small wires bound together are more flexible than the equivalent single wire

39
Q

Short wires are stiffer so may need to be joined together to maintain stiffness. How can they be joined together

A
  1. loops (requires ductility. Less common)
  2. soldering (use eutectic alloy to join)
  3. welding (use electric current to increase temp. However welding decay can occur (above 55 degrees) causing brittle properties. Also it may lead to recrystallisation which causes poorer mechanical properties and potential treatment problems)
40
Q

What are the 3 common alloys for ortho wires

A

-stainless steel (18%Cr and 8% Ni)
-Ni /Ti
-Beta titanium

41
Q

What % of Cr and Ni are in stainless steel for ortho wires. What are its properties

A

-18 %Cr and 8% Ni
-relatively high modulus so stiff.
-High proportional limit so moderate elastic range for deformation.
-Ranges of ductility depending on manufacturing and heat treatments. [Hard (low ductility), half hard, soft (highest ductility) ]
-Low friction so slides easily through brackets

After designing the device a stress relief anneal is needed (450 degrees for 10 mins) Beware overheating causes recrystallisation

42
Q

How does modulus and proportional limit affect stiffness

A

-High proportional limit= good spring back for large and slow movements.
-Low modulus= flexible for low forces.

43
Q

What metals prevent welding decay in stainless steel ortho wires

A

Ti and Nb (niobium)

44
Q

Properties of Ni/Ti. ortho wires. What % are Ni and Ti. Are they used for low or high forces

A

-Ni (55%) and Ti (45%) (Nitinol):
-Low modulus so flexible so low forces.
-High proportional limit so slow large movements
-Not very stiff
-Low ductility (so no loops) and cannot weld or solder so single strand used

45
Q

Do high temperatures of mouth increase or decrease stiffness of ortho wires

A

As temp increases by being in the mouth for longer, stiffness increases so movement increases

By controlling microstructure wires can have low stiffness below mouth temperature so can be shaped, and high stiffness in mouth so returns to original

46
Q

Difference between conventional and shape memory Ni Ti alloys

A
  1. Conventional = elastic then plastic then fracture
  2. Shape memory alloys (super-elastic behaviour) =capable of large deformation and still return to original dimensions due to complex microstructure. Adding other metals (eg. Copper) helps do this too
47
Q

Properties of Beta titanium (Ti, Mo, Zr, Sn)

A

-low modulus,
-Highly ductile so easily adjusted,
-No shape memory effect, high friction
-Can be welded
-No Nickel so biocompatibility advantage

48
Q

Properties of cobalt chromium and gold alloys for ortho wires

A

-Co/Cr (elgiloy)- Ductile so easy to join using loops. Stiffness similar to stainless steal
-Gold alloy: High MPt and RCT so prevents recrystallisation during soldering with high temperatures. Joined by soldering, but welding difficult due to low electrical resistance. Ductile so can be adjusted

not first choice

49
Q

Out of stainless steel, cobalt chromium, beta titanium and Ni Ti, which is stiffer (allows rapid movement) and which has a wider elastic range (how much it can deform without plastic deformation. Small range means minor movements)

A

-Stainless steel and cobalt chromium = stiffest. Narrowest range
-Ni Ti = least stiff (slower movement) Longest range

So start with NiTi for early large slow movements, finish with stainless steel once majority of alignment achieved

50
Q

Difference in aesthetics, hardness, adhesion, failure, brittles, friction and cost of stainless steel and ceramic ortho brackets

A

-stainless steel = more common, can be mass produced, rough back surface to aid adhesion
-ceramic =better aesthetics, harder so risk of wear of opposing teeth and enamel fracture on removal, more brittle increasing failure, higher friction, more costly

51
Q

Options for having more aesthetic wires

A
  1. Coated metal wires in white epoxy of PTEE (teflon) But increases friction, wires need to be thinner for coating which decreases stiffness
  2. Non-metallic: nylon coated silica and glass fibre composites. Better performance than 1 but limited compared to metallic wires
52
Q

Options for replacing single teeth

A

removal partial denture, fixed bridge, implants

53
Q

What are the components of an implant. Materials used for screws. Which is most common

A

1-crown (ceramic), Abutment (links crown to screw), screw

2- possible screw materials= iridium-platinum (hollow cylinder)
-Stainless steal- not commonly used for implants. Ni potential allergen, susceptible to corrosion over long term
-Cobalt Chromium Molydeum
-Titanium and titanium alloys. Strong connection with tissues= osteointegration. Most common

54
Q

Importance of titanium oxide layer on pure titanium for implants. Requirements for the oxide layer

A

-Oxygen increases strength and decreases ductility as forms a stable titanium oxide layer (passivation)
-For passivation, the oxide layer must be: coherent (bond strongly to underlying material) Isovolumetric (not swell relative to metal) Continuous (cover the whole surface) Impermeable (stop O2 and H2O penetration otherwise material beneath gets weaker)

55
Q

Do you want the crystal structure of pure titanium implants to be mostly in alpha phase or beta phase and why

A

-a-phase (HCP) when above 833 degrees. Close packed atoms so high strength. So want most in this form
-B-phase when below 833 so atoms less well packed and worse mechanical properties

56
Q

% of Ti in titanium alloys for implants. What other elements are in it. Why aluminium and vanadium important

A

> 89% Ti, trace amounts (<0.25%) of Fe, C, H, N
-Oxygen concentration less important than for pure Ti
-Aluminum stabilizes Ti a-phase so stronger and less ductile
-Vanadium improves corrosion resistance

57
Q

How big is the space between the titanium and bone in osseointegration. Importance of titanium oxide layer. Ways to improve osseointegration

A

-Close approximation of bone to implant. Space <10nm. Interface must survive normal loading
-Titanium oxide doesn’t create a fibrous body which usually would be un-tolerated by body. So oxide layer important so implant not rejected by body

-Attempts to improve osteointegration include: maximizing load transfer, minimize relative motion between implant and tissue, optimizing roughness, using growth factors, coating with bioactive ceramics

58
Q

Requirements for implants, key things to consider in its design and prep

A

-Smooth round threads so less shearing force
-Greater diameter and length means more force distribution so lower stress (however requires more drilling so more heat and more damage)
-Micro roughness to surface to increase bond strength as smoothness can produce fibrous tissue
-Grit-blasting followed by acid-etching or coating good for bonding
-Coating with a ceramic (bone is ceramic) so biologically inert, well tolerated, and doesn’t elicit fibrous response – use calcium phosphate or calcium hydroxyapatite. This coating surface layer has uncertain lifetime. Bond between ceramic and alloy is weaker than ceramic and bone. So bone could pull ceramic coating off the implant
-Biocompatibility
-Ion release causes implant wear and debris particles can lead to a bio response
-Corrosion needs to be avoided as can elicit adverse response
-Ti and Ti alloys passivate so well tolerated but large scale breakdown is a problem. Oxide layer can be affected by processing and cleaning

59
Q

Causes of implant failure

A

-Early loosening: due to lack of initial osteointegration as a fibrous response has occurred (due to poor oxide layer)
-Late loosening: aseptic loosening or loss of osteointegration
-Bone resorption: high compressive forces due to no PDL
-infection
-fracture of implant/ abutment
-coating delamination – causing looseining
-wear debris from implant