metallurgy Flashcards
minerals
naturally occuring substances which are generally mixed with other subsatnces like soil,sand ,mud etc
gangue or matrix
earthy impurities present in minerals
ore
minerals which are extracted commercially at a comparatively lower cost
main ore of aluminium
bauxite - al203.2h20
main ore of iron
haematite-fe2o3
main ore of zinc
zinc blende-zns
bauxite
hydrated aluminium oxide-al2o3.2h2o
cryolite
sodium aluminium fluoride-na3alf6
corundum
anhydrous aluminium oxide-al2o3
red haematite
fe2o3
brown haematite
2fe2o3.3h2o
mangnetite
triferric tetraoxide- fe3o4
iron pyrites
iron disulphide-fes2
siderite
ferrous carbonate-feco3
zinc blende
zinc sulphide-zns
zincite
zinc oxide-zno
calamine
zinc carbonate-znco3
metallurgy
used for extraction of metals in their pure form from their ores
deals with production and purification of metals and manufacture of alloys
pulverisation
process by which ores get crushed into fine powder in big jaw crushers and ball mills
stages involved in extraction of metals
ore
crushing/grinding
conc
roasting/calcination
reduction
refining
pure metal
types of conc
gravity seperation
froth floatation
magnetic seperation
leaching/chemical method
types of reduction
electrolytic and chemical
concentration
process of removing gangue present in an ore
hydraulic washing/gravity separation
difference in densities of the ore and gangue is the main criteria
oxides of iron and tin
magnetic separation
mangnetic property of ore
tin stone which contains ferric oxide as impurity
froth floatation
depends on the preferential wettability of ore with pine oil and gangue by water
zinc blende zns and galena pbs
roasting
heating conc ore to a high temp in presence of air
calcination
if an ore is a carbonate or hydrated oxide is heated in the absence of air at high temp but insufficient to melt the ore
al colour
silvery white
al ram
27
al atm no
13
aluminium is extracted from
bauxite
bauxite contains
60% of al2o3 rest being sand,ferric oxide and titanium oxide
conced or purified by
leaching or chemical method
cryolite use
lowers temp from 2050-950
enhances conductivity
fluorspar and cryolite
increases conductivity
acts as a solvent for electrolytic mixture
powdered coke use
reduces heat loss by radiation
prevents burning at anode
alloys
homogenous mixture of 2 or more metals with certain non metallic elements
aluminium-duralumin
95-Al
4-cu
0.5-mg
0.5 mn
-bodies of aircraft
-light tools
-pressure cooker
iron-stainless steel
73-fe
18-cr
8-ni
1-c
-utensils
-cutlery
-ornaments
-surgical instruments
brass-zincopper
60-70-cu
40-30-zn
-musical instruments
-screws and handles
-marine engines
bronze-zincopper
80-cu
18-sn
2-zn
-statues
-medals
-coins
solder or fuse metals
50-pb
50-sn
-soldering purpose
-fuse printing blocks