Mechanical Testing Flashcards

Review of mechanical testing; in particular, tensile strength

1
Q

When did the idea of mechanical testing occur?

A

1830s when early steam boilers started to explode under the greater pressures demanded of them

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2
Q

What was decided to be done about mechanical testing?

A

Committee of engineers recommended steels should be tested to determine strength, using a reproducible and standard test

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3
Q

What mechanical properties are tested?

A

Ductility, strength, wear, stiffness, tension, fatigue, shear, hardness, creep, impact, torsion

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4
Q

What is tension?

A

Pulling apart slowly until it cracks; force is experienced in the gauge length

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5
Q

Why are tension tests not great?

A

They don’t duplicate in real life

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6
Q

What is the gauge length?

A

Region with smallest diameter; becomes longer and thinner

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7
Q

What does the International Standards Organisation do?

A

Outline standardised dimensions, diameter, gauge length, part to be gripped, surface finish, strain rate, precise direction of the application of the load, slack in the machine

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8
Q

What is the initial graph produced by tension testing?

A

Force-extension curve; converted to stress-strain curve

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9
Q

What law does the curve follow in the elastic region?

A

Hooke’s law

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10
Q

How is force converted to stress?

A

Force/CSA

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11
Q

What is the sign for stress?

A

σ (Sigma)

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12
Q

How is extension converted to strain?

A

Change in length/original length

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13
Q

What is the sign for strain?

A

ε (Epsilon)

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14
Q

What is the UTS and where would it be found on a stress-strain curve?

A

Ultimate tensile strength; peak of curve

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15
Q

What does it mean that the material acts elasticly?

A

Returns to original length after load is removed

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16
Q

What is the yield stress?

A

The point of transition from elastic to plastic deformation

17
Q

What is Young’s Modulus?

A

Gives stiffness; σ/ε (during elastic)

18
Q

What is toughness?

A

Energy absorbed by material until failure; area under stress-strain curve

19
Q

What is true stress?

A

Reflects changes in specimen; shows that metal is strengthened by work hardening when plotted against true strain; σT = F/A instantaneous (i)

20
Q

What is true strain?

A

Reflects changes in the specimen; shows that metal is strengthened by deformation when plotted against true stress; εT = ln(li/l0)

21
Q

How are true strain and stress related to engineering strain and stress?

A
σT = σ(1+ε) 
εT = ln(1+ε)