matl of construction Flashcards

1
Q

The behaviour of visco-elastic material is time dependent. This behaviour is common in __________ materials.

A

non-crystalline organic polymeric.

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2
Q

Coke oven regenerators are made of __________ bricks.

A

fire clay

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3
Q

Which of the following is universally employed as the low expansion metal in the bimetallic thermometer, which is an iron-nickel alloy containing 36% nickel and has very low co-efficient of expansion (l/20th of ordinary metals) ?

A

Invar

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4
Q

Shock resisting steels should possess high

A

toughness

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5
Q

The purpose of nitriding the steel is to

A

harden its surface.

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6
Q

Ceramic recuperators are generally made of

A

silicon carbide.

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7
Q

Hammers and railway rails are normally made of

A

high carbon steel

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8
Q

Softness of silver can be converted into hardness by alloying it with small quantity of

A

copper & nickel

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9
Q

The addition of antimony in tin-based alloys improves its

A

deformation resistance.

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10
Q

The malleability of a material is the property by virtue of which it can be rolled or hammered into thin sheets. Which of the following materials has the maximum malleability?

A

Lead

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11
Q

The main purpose of galvanising iron sheets is to

A

prevent the action of water.

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12
Q

The impure iron (pig iron) that is tapped out from blast furnace contains about __________ percent carbon.

A

4

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13
Q

Invar used in thermocouples is an alloy of nickel and

A

iron

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14
Q

Nickel (56%) and molybdenum (17%) alloys are called

A

hastealloy C

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15
Q

Lead pipes are not safe for carrying drinking water because water containing dissolved oxygen attacks lead thereby forming poisonous Pb (OH)2. Lead pipes are readily corroded by

A

acetic acid

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15
Q

Residual magnetism in steel for magnets is increased by the addition of

A

cobalt

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15
Q

Constituents of stellite are

A

cobalt, chromium and tungsten.

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16
Q

Presence of nickel in steel improves its

A

corrosion resistance.

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17
Q

Cementite is

A

Fe3C chemically.
a compound of carbon and iron.
characterised by an orthorhombic crystal structure.
all (a), (b) and (c).

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18
Q

Acetylene gas holder is made of

A

steel

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19
Q

Sulphur melting pit in the sulphuric acid plant is made of

A

steel or cement-brick lined.

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20
Q

The hardest material just prior to diamond in Mho’s scale is

A

corrundum

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21
Q

Percentage elongation of a material is a measure of its

A

ductility

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22
Q

Chlorination of benzene is done to produce benzene hexachloride (a pesticide) in a photochemical reactor lined with

A

lead or glass

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23
Q

Heavy duty bearings are usually made of

A

white metal

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24
Q

Dielectric strength of a material is

A

its capacity to withstand high voltage.

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25
Q

Which of the following stainless steels is non-magnetic ?

A

Austenitic

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26
Q

18-4-1 high speed steel contains 18%, 4% and 1% respectively of

A

tungsten, chromium and vanadium

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27
Q

Aluminium as a material of construction suffers from the disadvantage of

A

rather low tensile strength.

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28
Q

Babbit metal used for bearings is a____base alloy.

A

tin

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29
Q

18/8 steel is a/an __________ stainless steel.

A

austenitic

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30
Q

Cast iron has very high

A

compressive strength

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31
Q

Liquid ammonia is shipped in __________ containers.

A

glass

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32
Q

Cermets are __________ materials.

A

refractory

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33
Q

Cast irons are generally specified by their

A

tensile strength

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34
Q

Austenitic manganese steel used for making jaws of crushing machines contains about __________ percent manganese.

A

12-14

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35
Q

White cast iron is not

A

malleable

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36
Q

Galvanised iron is

A

protected from rusting

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37
Q

German silver used for decorative purposes contains maximum percentage of

A

copper

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38
Q

The metals occuring at the lower most position in the electromotive series

A

resist corrosion very strongly.

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39
Q

German silver in an alloy of

A

copper, nickel and zinc.

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40
Q

A suitable material of construction to use with fuming sulphuric acid is

A

monel

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41
Q

Which of the following crystal structures characterises the austenitic stainless steel?

A

Face centred cubic

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42
Q

Caustic soda is produced in a mercury cell having anode and cathode made respectively of moving mercury and

A

graphite and moving mercury.

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43
Q

Addition of __________ in steel can help in increasing the depth of hardness.

A

tungsten

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44
Q

Which of the following has the highest compressive strength ?

A

High carbon steel

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45
Q

Zinc is not used

A

as an alloying element in various bronzes.

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46
Q

Refined acetic acid storage vessel are made of

A

aluminium

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47
Q

Addition of __________ to the steel helps in increasing the residual magnetism in steel used for making magnets.

A

cobalt

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48
Q

Constantan is an alloy of

A

Cu (55%) & Ni (45%).

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49
Q

Babbit metals used for making bearings are

A

tin or lead based alloys.

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50
Q

Pipes for bi-cycle frames are made of __________ steel.

A

cold rolled

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51
Q

Which of the following materials may prove unsuitable for handling acetic acid (glacial & anhydrous) at 40°C ?

A

Brass, cast iron, mild steel and tin.

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52
Q

Interchain forces are the weakest in case of

A

both rubber & elastomers

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53
Q

__________ possesses viscoelastic properties.

A

Rubber

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54
Q

Steel tower used for the storage of oleum

A

need not be lined.

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55
Q

Plastics are

A

non-biodegradable.

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56
Q

Acetaldehyde is produced by hydration of acetylene in a sulphuric acid solution of mercuric sulphate. Hydration tower is made of

A

rubber lined mild steel

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57
Q

Wood is corroded by

A

hydrochloric acid
SO2 (dry or wet)
chlorine (dry or wet)
all (a), (b) and (c)

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58
Q

Brass is an alloy of

A

copper and zinc

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59
Q

Lead

A

can not be work hardened.

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60
Q

Photographic plates are coated with

A

silver halide

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61
Q

Cast iron has

A

elastic limit close to ultimate breaking strength.

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62
Q

Locomotive boiler tubes are made of __________ alloys.

A

arsenic copper

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63
Q

Slow and progressive deformation of a material with time under constant stress is called

A

creep

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64
Q

Which of the following heat treatment processes is used for softening the hardened material ?

A

Tempering

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65
Q

Which of the following mechanical properties of a material is most structure insensitive ?

A

Modulus of elasticity (young’s modulus).

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66
Q

Mercury is transported in metal containers made of

A

iron

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67
Q

Which of the following would not be a suitable material of construction for handling aqueous hydrofluoric acid (HF) at 100°C ?

A

Stainless steel

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68
Q

Which of the following has the least carbon percentage ?

A

Wrought iron

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69
Q

The range of Mho’s scale of hardness is from

A

l to10

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70
Q

Which of the following pairs of elements may form an alloy ?

A

Iron & carbon

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71
Q

SO3 is absorbed using H2SO4 in a

A

packed steel tower lined with acid proof bricks.

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72
Q

Carbon percentage in medium carbon steel is around

A

0.35 to 0.5

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73
Q

The preferred material of construction for storage tanks for 98% sulphuric acid is

A

lead

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74
Q

The fermentor used for the production of ethyl alcohol from molasses is made of

A

copper bearing steel

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75
Q

Super conductors are those substances, which

A

offer no resistance to current flow.

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76
Q

Cermets are used for making

A

cutting tools
abrasives
both (a) & (b)

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77
Q

The formation of oxide film on a metal due to atmospheric exposure reduces its

A

creep limit

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78
Q

A hardened steel essentially contains

A

martensite

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79
Q

Thermal shield used in high powered nuclear reactor to protect the walls of the reactor from radiation damage is made of

A

steel

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80
Q

Silico-manganese steels (containing 0.7% Mn, 0.5% C and 2% Si)

A

are used for leaf and coiled springs.

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81
Q

Which of the following is not a copper based alloy with nickel ?

A

Inconel

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82
Q

Which of the following alloys does not contain nickel ?

A

Babbit metal

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83
Q

An elastic behaviour of materials is expressed in terms of

A

relaxation time

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84
Q

Pure nickel is

A

ferromagnetic at room temperature.

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85
Q

In drop forging process, the forging is done by dropping the __________ at high velocity.

A

die with hammer

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86
Q

Which of the following is not an alloy of copper and tin ?

A

Monel metal

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87
Q

__________ is never shipped in glass carboys.

A

Ammonia

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88
Q

Lead is

A

used as a shock absorber (in mattress form) between the foundation and steel framework of skyscrapper buildings.

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89
Q

Nitriding of steel is done (in electric furnace) at __________ °C.

A

510

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90
Q

Addition of 2% nickel in steel makes it suitable for making

A

boiler plates, rivets etc.

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91
Q

The softest material just next to talc in the Mhos scale is

A

gypsum

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92
Q

Fatigue strength of a material increases by

A

under stressing the specimen

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93
Q

Specify the material of construction suitable for handling concentrated HNO3 at 100°C.

A

High silicon iron, Kel-F and teflon

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94
Q

Aluminium storage vessel can be used to store

A

none of these

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95
Q

Silicone rubber is not resistant to the corrosive action of

A

sulphuric acid (95%)
ether
both (b) and (c)

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96
Q

Which metal is protected by the layer of its own oxide ?

A

Aluminium

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97
Q

Failure of a material is termed as fatigue failure, if it fails below the yield point. The resistance to fatigue failure of a material is measured by the

A

endurance limit

98
Q

Bog iron used for the adsorption of H2S from coke oven gas is

A

an intimate mixture of saw dust and iron dust (i.e. moist ferric hydroxide).

99
Q

Wrought iron is a suitable material of construction for handling __________ solutions.

A

alkalis & alkaline

100
Q

Steel rods are used in reinforced concrete to increase its __________ strength.

A

tensile

101
Q

Corrosion involves exchange of electrons in __________ corrosion.

A

chemical
electrochemical
both (a) & (b)

102
Q

Straight silicon steel (containing Si from 0.5 to 5%) because of their low hysterisis loss and high magnetic permeability are used for electrical appliances. Which of the following electrical appliances made of silicon steel contains maximum percentage of silicon (about 4%) ?

A

High frequency transformers.

103
Q

Which of the following has the least value of ultimate tensile strength (UTS) ?

A

Cast iron

104
Q

__________ does not contain tin as an alloying material.

A

Brass

105
Q

A metallic alloy in general as compared to their pure metal components is

A

more corrosion resistant.

106
Q

Pick out the wrong statement.
Wrought iron contains about 0.02% carbon.
Wrought iron can not be easily forged and welded.
The chilled cast iron does not contain graphite.
Spheroidal grey cast iron contains graphite flakes.

A

Wrought iron can not be easily forged and welded.

107
Q

The increase in hardness of metal due to its cold working is termed as the __________ hardening.

A

work

108
Q

Copper is dissolved from its ore by H2SO4 in a percolation tank made of

A

reinforced concrete lined with lead

109
Q

Bearings subjected to light load are made of

A

phosphorous bronze

110
Q

Softening of hardned steel is done by its

A

tempering

111
Q

Maximum permissible sulphur content in steel is __________ percent.

A

0.055

112
Q

Ceramic materials fabrication can not be done by

A

welding

113
Q

Which has the maximum melting point out of the following ?

A

Wrought iron

114
Q

Cast iron is

A

used for making shock resisting parts.
manufactured in cupola and is brittle.
having compressive strength more than its tensile strength.
all (a), (b) & (c)

115
Q

Which of the following has no effect on the carbide forming tendency in steels ?

A

Phosphorus

116
Q

Approximate value of the modulus of elasticity for steel is about __________ x l0^6kg/cm2.

A

2

117
Q

Carbon is present in steel wholly in the

A

combined form.

118
Q

Carbon supply in pack carburising process is in the form of

A

charcoal

119
Q

In SO3 absorber (Contact Process), packing material used is of

A

chemical stoneware

120
Q

Presence of manganese in alloy steel improves its

A

abrasion resistance & toughness.

121
Q

Sulphuric acid is mixed with ground phosphate rock (to produce phosphoric acid) in a steel digestor lined with

A

lead or acid-proof bricks

122
Q

A material is called ‘ductile’, if it can be

A

drawn into wires.

123
Q

Evaporator used for concentrating tomato juice is made of

A

stainless steel-glass lined

124
Q

High carbon steel contains more than __________ percent carbon.

A

0.5

125
Q

The main constituent of carborundum is __________ carbide.

A

silicon

126
Q

For storing water and acid free benzol, use a __________ vessel.

A

steel

127
Q

The chlorinator used in the manufacture of DDT is made of

A

glass lined steel

128
Q

Reduction in the grain size reduces the __________ of the material.

A

creep resistance

129
Q

Age hardening is concerned with

A

duralumin

130
Q

Which of the following undergoes granular fracture ?

A

Steel

131
Q

Ball bearings are normally made of __________ steel.

A

chrome

132
Q

The electrical conductivity of a __________ decreases with rise in temperature.

A

metal/alloy

133
Q

Which one occupies the lowermost position in the electromotive series of metals ?

A

Noble metals (Ag, Pt, Au)

134
Q

Addition of nickel to copper improves its

A

hardness

135
Q

Presence of even 0.005% of __________ in copper makes it highly brittle, rendering it useless for wire-drawing.

A

bismuth

136
Q

High speed cutting tool steels contain about __________ percent of tungsten.

A

18-20

137
Q

The ‘bomb’ in the bomb calorimeter is made of

A

molybdenum stainless steel

138
Q

The crystal structure of most of the common metals is

A

cubic

139
Q

Telfon (PTFE) is corroded by

A

none of these

140
Q

Hastelloy C is a good material of construction in chemical process industry, since it is

A

light and resists attack by acids.

141
Q

Mixing vessel used for the chlorination of methane to produce methyl chloride is made of

A

cast iron

142
Q

The loss of strength in compression which occurs, when there is a gain of strength in tension due to over loading is called

A

Bauschinger effect.

143
Q

Pick out the wrong statement.
Pure rubber is as useless as pure gold as a material of construction.
Thermal conductivity of aluminium is higher than that of copper; hence it is increasingly used for utensil making.
Copper has poor weldability.
Reinforced plastics are made from both thermoplastic as well as thermosetting plastics.

A

Thermal conductivity of aluminium is higher than that of copper; hence it is increasingly used for utensil making.

144
Q

The specific gravity of coal depends mainly on its __________ content.

A

ash

145
Q

Carbon percentage is the same in cast iron and

A

pig iron

146
Q

Pick out the wrong statement.
Bronze is an alloy of copper & tin.
Brass is an alloy of copper & zinc.
The alloy named ‘German silver’ does not contain any silver.
The ability of a material to fracture without appreciable deformation is called its ductility.

A

The ability of a material to fracture without appreciable deformation is called its ductility.

147
Q

.
Which of the following has the highest density and the lowest melting point ?

A

Lead

148
Q

In order to be called steel, an alloy should have iron percentage greater than

A

80

149
Q

Nickel is a constituent of

A

monel metal

150
Q

Soap kettle used in the production of laundry soap is made of

A

steel with top section nickel clad or stainless steel

151
Q

Nickel made/clad equipments are suitable for handling

A

fruit juices, milk & its products and caustic soda solution.

152
Q

Tubes of multiple effect evaporator used for concentration of sugar cane juice are made of

A

copper

153
Q

The heat treatment process to which castings and the steel balls produced by cold heading are subjected is

A

normalising

154
Q

In hot wire aneomometer used for gas flow measurement, the wire is normally made of

A

platinum

155
Q

Mild steel is used for making

A

channels

156
Q

Presence of 0.3 to 0.5% arsenic in copper increases its

A

tenacity & hardness

157
Q

The heat treatment process applied to cold formed steel parts is

A

solution annealing

158
Q

The largest consumption of zinc for alloys is in the making of

A

brasses

159
Q

Plate and frame filter press is usually made of

A

cast iron

160
Q

Nickel and copper are the basic constituents of

A

monel metal

160
Q

Ammonium chloride solution is stored/ treated in __________ vessels/pipes.

A

rubber or durmet-20 lined

161
Q

Nickel and copper are the basic constituents of

A

monel metal

162
Q

Copper has very low

A

tensile strength

163
Q

Hardest material so far found is

A

diamond

164
Q

Most suitable material of construction for the storage of concentrated nitric acid is

A

aluminium or chromium alloys (Cr > 18% for cold acid)

165
Q

The most resistant material to alkaline corrosion is

A

nickel

166
Q

Tin coating is not done by

A

vaporising

167
Q

Stainless steel is not corroded by

A

nitric acid (10%).

168
Q

__________ is added in stainless steel to prevent inter crystal corrosion.

A

Niobium

169
Q

Nickel is a __________ material.

A

ferromagnetic

170
Q

Babbit metal is not a

A

pure metal

171
Q

Which of the following alloys does not contain nickel ?

A

Babbit metal

172
Q

Which of the following is the lightest of engineering metals ?

A

Magnesium

173
Q

Evaporators used in caustic soda recovery and production plant are made of

A

monel metal

174
Q

With increase in carbide/graphite ratio in cast iron, its

A

hardness & brittleness increases.
ductility decreases.
both (a) and (b).

175
Q

The fermentor used in the production of pencillin (by deep fermentation process) is made of

A

glass lined steel

176
Q

Nickel (76%) and chromium (15%) alloys are termed as

A

inconel

177
Q

Low carbon steels are those in which carbon percentage is around

A

0.1 to 0.35

178
Q

White metal is an alloy of

A

none of these

179
Q

The carbonating tower used in Solvay process of soda ash manufacture is made of

A

cast iron

180
Q

For platinum thermocouples, lead wires are made of

A

copper & copper-nickel alloys.

181
Q

High resistance electrical heating elements/wire are not made of

A

marageing steel

182
Q

Which one is remelted and poured into moulds to get cast iron ?

A

Pig iron

183
Q

Wood metal is not used for making

A

storage tank for storing brine and caustic soda.

184
Q

An ideal material of construction for the storage of 50% caustic soda solution would be

A

monel

185
Q

Which of the following is the hardest ?

A

Austenite

186
Q

Which of the following alloy steels is the most suitable for making gun barrels and projectiles ?

A

Nickel-chrome steel

187
Q

The process of heating the cold pressed metallic powder is called __________ in powder metallurgy.

A

sintering

188
Q

Sulphuric acid pickling tanks are lined with

A

rubber

189
Q

Valves in pipe size of 2” and under are normally made of

A

brass

190
Q

Ceramic materials are

A

stronger in compression than in tension

191
Q

Which is an amorphous material ?

A

Glass

192
Q

In the Contact process of sulphuric acid manufacture, 98% acid cooler is made of

A

cast iron

193
Q

Platinum and silver are corroded by

A

none of these

194
Q

Zircalloy used as a fuel cladding material in a nuclear reactor (thermal) is an alloy of zirconium

A

tin, nickel, iron and chromium

195
Q

The material used in the filament of electric bulbs is

A

tungsten

196
Q

Dead mild steel, which contains 0.10 to 0.15 percent carbon is used for making

A

flanges

197
Q

Caustic soda can be stored in __________ drums.

A

steel

198
Q

Work hardening of a material

A

decreases its ductility.

199
Q

Wrought iron is

A

malleable & ductile; and hence is used for chain links, hooks & couplings.

200
Q

Perspex is nothing but

A

acrylic sheet

201
Q

Centrifugal pump made of pyrex or glass can’t be used to pump

A

alkaline solutions.

201
Q

Ability of a material to __________ is indicated by its damping capacity.

A

absorb vibration

202
Q

Corrosion resistance of steel is increased by the addition of

A

nickel and chromium.

203
Q

Hydrochloric acid is __________ corrosive to common metals.

A

highly

204
Q

Tank furnace used for melting of glass is made of

A

refractory blocks

205
Q

Spray dryer for evaporating milk to produce milk powder is made of

A

stainless steel

206
Q

stainless steel

A

nickel and chromium.

207
Q

Which of the following is not an alloy of nickel and chromium ?

A

Duralumin

208
Q

Thermoplastic resins are those polymers, which

A

easily deform under pressure at high temperature.

209
Q

The temperature at which new grains are formed in the metal is called the __________ temperature.

A

recrystallisation

210
Q

Molten phthalic anhydride is stored in a/an __________ vessel.

A

aluminium

211
Q

Fatigue failure of a material results from __________ stress.

A

fluctuating

212
Q

Fermenter used in the production of pen-cillin by deep fermentation proces is a __________ lined steel vessel

A

glass

213
Q

Pick out the wrong statement.
Metal/alloys having hexagonal crystal lattice structure are less malleable than those having cubic crystal lattice structure.
Metal/alloys having body centred cubic (bcc) crystal lattice structure is stronger & less ductile than those having face centred cubic (fcc) crystal lattice structure.
Tungsten has a body centred cubic (bcc) crystal lattice structure.
Both ferritic & austenitic stainless steel has a face centred cubic (fcc) crystal structure.

A

Tungsten has a body centred cubic (bcc) crystal lattice structure.

214
Q

Ability of a material to absorb energy in deformation in the plastic range is characterised as its

A

toughness

215
Q

Monel alloy is

A

used for making steam valves and turbine blades as it resists steam attack at high temperature.

216
Q

Molybdenum steels containing 0.15 to 0.40% molybdenum

A

are used for automobile parts like gears, axle, shaft, bearings etc.

217
Q

Kel-F is a material, which is

A

chemically known as polychlorotrifluor-oethylene (PTFE).
having excellent chemical & high temperature resistance (upto 200°C).
having elastomeric properties.
all (a), (b) and (c).

218
Q

Presence of high amount of silicon in cast iron

A

increases the formation of graphite.

219
Q

Rubber lined pumps can be used to pump

A

caustic soda
chlorinated brine
hypochlorous acid
all (a), (b) and (c)

220
Q

Titanium metal

A

is used in oceanographic and space exploration applications.

221
Q

Purity of electrical grade aluminium should be ≥ __________ percent.

A

99.5

222
Q

Maximum consumption of zinc is in

A

galvanising

223
Q

Hardest materials so far found is

A

diamond

224
Q

Galvanising is not a zinc diffusion process. A zinc diffusion process is termed as

A

sheradising

225
Q

Which of the following commercial metals is most abundantly found in India ?

A

Aluminium

226
Q

Tin vessels are corroded by

A

none of these

227
Q

Out of the following, copper vessels are the most suitable for the storage of

A

dry chlorine & dry fluorine.

228
Q

Tempering of steel is done to make it

A

soft

229
Q

Concrete tank can be used to store

A

saturated brine

230
Q

Zinc is highly __________ at room temperature.

A

resistant to atmospheric corrosion

231
Q

Which of the following constituents of cast iron is mainly responsible for imparting it an anti-corrosive property ?

A

Silicon

232
Q

Most common stainless steel type 316, which is highly resistant to corrosion contains

A

16-13% Cr 10-14% Ni and 2-3% Mo.

233
Q

Sheardising process is used for

A

surface coating.

234
Q

The maximum percentage of chromium that can be added to steel is about

A

18

235
Q

Which of the following is a non-magnetic material ?

A

Zinc

236
Q

An alloy used as thermocouple material comprises of 40% nickel and 60% copper. It is called

A

constantan

237
Q

The material of construction of pressure mills used for squeezing out the juice from sugar cane is

A

cast iron

238
Q

Rotary driers are generally made of

A

mild steel

239
Q

Presence of high phosphorous in cast iron increases its

A

fluidity

240
Q

The phenomenon in which slow extension of material takes place with the time at constant load is called

A

creep

241
Q

A material capable of undergoing large permanent deformation, when subjected to compression is termed as

A

malleable

242
Q

__________ is used for examining the macro-structure of a material.

A

Visual inspection by naked eye

243
Q
A