Materials Flashcards
Two (or more) layers adhered together; may be multiple layers of the same material or they may be different kinds of materials; makes the product stronger
Laminates
Products made up of layers adhered together primarily used as furniture surface materials or wall paneling
Decorative Laminate
Laminate layers include common substrates such as:
These substrates are also used for surfaces under laminated products such as engineered and laminated floors
Plywood, Particle Board, MDF
A mixture of a binder and crushed aggregate, usually marble; glass and other aggregates also used
Terrazzo
How might divider strips of brass, zinc, or plastic be used in terrazzo?
As control joints to control cracking or to create patterns
Aggregate chips used in terrazzo are graded by:
Size
The simplest recipe for concrete:
Water, aggregate, Portland cement
Admixtures for concrete include
Fly ash, air-entraining, accelerants, retardants, glass fiber reinforced concrete
Common concrete finishes:
Honed, polished, ground and polished, stamped textures
Methods of customizing concrete floors:
Pigments, staining, acid etching
Advantages of concrete
Incredibly durable, adhesive-resistant, limitless color finishes, multiple sheen finishes, blocks moisture and vapors (if installed properly), excellent choice for allergy sufferers, low VOC, green, effective fire shield
Disadvantages of concrete
Slippery when wet if glossy finish, reflects sound and can be loud, cold underfoot unless radiant heat system or can absorb direct sunlight, large-scale installations can take multiple days
Three primary classifications of rock
Igneous, sedimentary, metamorphic
Type of rock formed from magma
Igneous
igneous rock formed slowly deep within the earth forming larger crystals; coarse-grained
Intrusive
Igneous rock forms closer to the earth’s surface, cools faster; fine-grained; ex: basalt
Extrusive
Granular and crystalline in texture; classified fine, medium, or coarse; igneous rock with at least 20% quartz by volume; most commonly used
Granite
Type of rock created from erosion from the forces of nature creates small particle; weight of layers forces particles to bind
Sedimentary
Examples of sedimentary materials
Shale, sandstone, limestone, travertine
Examples of igneous materials
granite, diorite, pumice, obsidian, basalt
Sedimentary rock composed mostly of calcite; pure is mostly white and more uniform in its physical properties than travertine; cream, tan and reddish-colored varieties along with veining and other variations are found when other minerals exist; can contain fossils; very dense rock, historically used for architectural vertical elements
Limestone
A form of limestone; sedimentary rock deposited from natural springs, usually hot springs; pits created as water and vapor travels through limestone beds and dissolves the calcite carbonates- causes holes, needs to be sealed; fairly easily worked, light in weight; not good in kitchen counters or backsplashes
Travertine
Type of rock formed through heat and pressure applied to igneous or sedimentary rocks; makes up a large part of the Earth’s crust
Metamorphic
Layering within metamorphic rock
Foliation
Types of metamorphic materials
Slate, quartzite, marble
Fine-grained, foliated metamorphic rock; derived from shale rock of clay or volcanic ash; very commonly used as roof tiles through history; pale to dark grey, purple, green, cyan, and rust colors
Slate
Made up of grains of quartz sand cemented together with silica and is usually distinguishable by its coarse, crystalline appearance; very hard natural stone with dramatic variation among the different types
Quartzite
Stone prized for its translucency; tiles are sometimes used as lighting diffusers they transmit so much light; most accurately a microcrystalline quartz
Onyx
Non-foliated metamorphic rock, most commonly from limestone; milky field colors with alternate colored veins; historically sued in architecture and sculpture
Marble
Generic flat stone; fine-grained sandstone, quartzite, or slate; irregular surface requires a thick set mortar bed; thickness varies from 1/2” to 4” thick; uneven surface presents challenges in keeping tables level; durable but porous so seal or clean regularly
Flagstone
Mass of substance per unit measure
Density
Tested by placing 2” stone cube soaked in water 48 hours; 0.2% max allowed per ASTM C530
Water absorption
Minimum hardness commercial floors 10, minimum hardness stairs and ramps 12; scuffing from foot traffic
Abrasion
Stone floor finish that has high gloss appearance, requires maintenance, formal
Polished
Stone floor finish that has matte appearance, informal, hides scratches
Honed
Stone floor finish by heating and rapid cooling, unrefined chipped surface, good slip-resistance
Flamed
Stone floor finish that’s rough with rounded corners, informal
Tumbled
Stone floor gloss with low slip resistance yet high stain resistance
Higher
Stone floor gloss with high slip resistance yet low stain resistance as dirt gets lodged in numerous rough spots
Lower
The exposed edges of stone slab can be detailed with _______ that are ground by machine and finished by hand
Profiles
Stone slab profiles
Flat eased, pencil, 1/4” radius, demi-bullnose or waterfall, full bullnose, 1/8” bevel, pencil, coved top edge, double waterfall, stepped, 1/4” bevel, ogee, step ogee, rounded ogee, French ogee, 1/4” bevel or miter
Made from clay, natural minerals and water, shaped and fired at very high temperatures
Ceramic tile
Classification of ceramic and porcelain tiles for durability of light residential foot traffic and walls
Group I
Classification of ceramic and porcelain tiles for durability of heavy commercial traffic areas; also recommended for damp areas where safety is necessary, i.e. food service facilities, exterior locations, swimming pools, etc.
Group V
Ceramic tiles made by clay mixture forced into. Metal forms and fired to produce a bisque that is glazed and fired again; produces accurate shapes and sizes
Dust pressed
Ceramic tiles made by clay formed into a thick mud and forced through a die
Extruded
ceramic tile with a water absorption rate of less than 0.5%; very high-temperature fires, glazed or unglazed; water-, stain-, and frost-proof; wide range of color/pattern; can be placed outside
Porcelain tile
Porcelain tiles can mimic…
Limestone, slate, marble, wood
Porcelain surface qualities:
Polished, matte, textured
Tile glaze that is purposely distressed to imitate aged tile
Crackle glaze
Finish fused to the body of the tile, allows for incredible color range; body may be nonvitreous, semi-vitreous, vitreous, or impervious; generally not slip-resistant
Glazed tile
Hard dense tile of uniform composition that derives from color and texture of materials used in fabrication; requires more maintenance to keep clean
Unglazed tile
tiles used for intricate designs and visual texture; surface area of less than 6 sq in, usually dust press method
Ceramic mosaic tile
Strong hard body made from shale and fine clays with uniform color; colors range from red-brown to beige to grey; face color may be solid, variegated, or flashed; stain-resistant; develop a patina with wear; abrasive grit can be added for a non-slip finish; usually unglazed
Quarry tile
Unprocessed clay shaped by hand into forms; proportions of ingredients are not measures; sun dried then kiln fired; variations in thickness require thick set; porous, traditionally sealed with linseed oil and wax
Mexican or Saltillo tile
made of concrete; color comes form mineral pigments which are mixed and poured into a mold; mold is removed and the gray concrete mixture fills the rest of the tile body; tile is then hydraulically pressed cured for about 3 weeks; method was developed in mid-19th century
Cement tiles
Stainless steel; may be solid or may be fused to a porcelain body; can be scratching while grouting
Metal tiles
The act of putting the tile or stone on the substrate
Setting
The act of filling in the joints between each piece of tile or stone
Grouting
Common bond coats (under mortar) or setting methods for tiles include
Wet set, thin set, medium set, thickset, neat, latex Portland cement, dry set, organic adhesive, epoxy mortar, additives
A mixture of Portland cement and sand (floors) or lime (walls) for thick bed installation
Portland cement mortar
A mixture of Portland cement with sand and additives
Dry set mortar
Two-part mixture where chemical resistance is important, high bond strength and resistance to impact, can be used over steel plates
Epoxy mortar
Two-part mixture, excellent for chemical resistance, tolerates high temps up to 350 degrees F
Furan mortar
flexible, good bonding strength, should NOT be used for exterior or wet applications
Adhesives
pros of brick
Durable, good insulators, rustic and nostalgic quality, hides dirt, slip-resistant, large color range, effective fire barrier, recyclable
Cons of brick
Must be sealed for cleaning ease and stain prevention; can be rough; extremely hard, dropped items may shatter; weight of product limits installation to ground floor
Specific types of dimensional brick
Acid-resistant, adobe, angle, arch, building, clinker, dry-press, facing, fire, floor, gauged, hollow, paving, salmon, soft-mud, stiff-mud, brick and brick
Material made by mixing clays with shales and water and forming into rectangular shapes with either solid or hollow cores; color depends on composition of clay, method of firing, and kiln temperature; the higher the temp, the harder it is
Brick
The names of brick faces
Sailor, soldier, row lock, header, row lock strether, strether
Common brick bonds for walls
Running, Common, Dutch, Monk, Flemish, English, English Cross
Common brick bonds for floors
Herringbone, basket weave, running and stacked, half basket
Metal that contains iron
Ferrous
Metal that does not contain iron
Nonferrous
Ferrous metal- molten iron poured into a mold; relatively brittle; high compression strength; ideal for weight-bearing components; sealed with epoxy so it doesn’t rust
Cast-iron
Ferrous metal reheated after cooling and further worked into a form
Wrought iron
Ferrous metal main ingredient along with carbon; other metals added to make stainless; won’t rust
Steel-iron
Sheet metal shaped against a dye using heavy pressure
Stamped
Metal sheets often used to cover surfaces nonstructural
Flat sheets
Common metal finishes
Brushed, polished, satin
Heated glass that’s stronger than regular glass; breaks into oblique beads or thin finders and is more likely to stay in frame if broken; strain marks may be visible in finished glass
Tempered
Materials sandwiched between glass sheets varies for specific functions such as noise reduction, security, UV, and energy control
Laminated