Material selection, Light Alloys and Titanium Flashcards

1
Q

Material selection factors

A
mechanical properties
mass
temperature range
corrosion susceptibility
wear resistance
formability
special properties-conductivity, magnetism
cost
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2
Q

Define Young’s Modulus

A

A measure of the stiffness of an elastic material

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3
Q

Define hardness

A

resistance to permanent deformation under a compressive load

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4
Q

Define ductility

A

ability to deform under tension

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5
Q

Define malleability

A

ability to deform under compression

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6
Q

Calculating the young’s modulus

A

Tensile stress/tensile strain

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7
Q

Define yield strength

A

max stress without permanent deformation

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8
Q

Define Ultimate Tensile Strength

A

max stress without failure

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9
Q

Identify thermal properties

A

thermal conductivity
thermal coefficient of expansion
strength/stiffness variation

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10
Q

Metals added to aluminium to improve properties

A
copper
silicon
magnesium
zinc
lithium
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11
Q

General properties of Aluminium

A
low-density
high corrosion resistance
electrical conductor
easy to manufacture
non-magnetic
experiences fatigue
limited temperature range
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12
Q

Define heat treatment

A

changing the structure of a material using heat to change mechanical properties

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13
Q

Define precipitation treatment

A

heat used to accelerate ageing to increase hardness and strength

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14
Q

Define solid solution treatment

A

Heat applied and then the material is rapidly cooled to allow alloying elements to be fully dispersed in the material
it leaves the material in a softened, temper state
it promotes natural ageing in some alloys

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15
Q

Properties of titanium

A
density = 4.5g/cm^3
60% heavier than aluminium but 2x stronger
alloying elements = Al, zirconium, Si, Sn
corrosion-resistant
maintains strength at high temperatures
high weight to cost ratio
high specific strength
low specific gravity
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16
Q

Describe powder metallurgy

A

fine powder compacted into a defined shape then sintered in a controlled atmosphere to bond powder into a solid object

17
Q

Advantages of powder metallurgy

A

ideal for small, detailed parts with tight tolerances
little waste
no further machining required

18
Q

Describe superplastic forming

A

the material is heated to half its melting point
low strain rates are used
3000% elongations/deformations to be achieved
long cycle time limits used in mass production

19
Q

Advantages of superplastic forming

A

low internal stresses

excellent detail and precision

20
Q

Titanium alloy categories

A

Alpha
Alpha-beta
Beta