Managing Infrastructure and Systems Flashcards
Why do we want components and systems to be reliable?
- Safety reasons
- Financial reasons (maintenance and delays are costly)
What is the purpose of system reliability analysis?
To evaluate the performance of a system using known
information about the system components and structure.
Why perform reliability analyses?
To assess the adequacy of engineering systems
– at the design stage or to assess upgrades.
To satisfy regulatory requirements
– demonstrate that a system is fit for purpose.
To support decision making, e.g.:
– to find a balance between safety and cost,
– to determine optimal maintenance strategies.
What can happen without reliability analyses?
• Decisions can be subjective and based on biased information.
• Decisions can be inconsistent and based on qualitative
measures or prejudices.
• Available finances can be used inefficiently.
What is the definition for Reliability?
Reliability, Rsys(t) : the probability that the system failure mode does not occur from 0 to time t, given that the system worked at time 0.
What is the definition for Unreliability?
Unreliability, Fsys(t) : the probability that the system failure mode occurs at least once from 0 to time t given that it worked at time 0.
What is the definition for Availability?
Availability, Asys(t) : the probability that the system is operational at
time t, given that it was operational at time 0.
What is the definition for Unavailability?
Unavailability, Qsys(t) : the probability that the system failure mode
exists at time t
What is the definition for Failure rate?
Failure rate : the rate at which the system failure mode occurs.
What is the definition of a path set?
A path set is a list of components, such that if they all work then the system is also in the working state.
What is the definition of a minimal path set?
Is a path set, such that if any component is removed the system no longer functions
What is the definition of a cut set?
Is a list of components, such that if they all fail then the system is also in the failed state
What is the definition of a minimal cut set?
Is a cut set, such that if any item is removed the system will no longer fail
Describe what goes inside the connectivity matrix.
cij = k, where k is the number of edges from node i to node j.
(0 for diagonal)
Describe what goes inside the connection matrix.
1 for diagonal terms (certain to connect)
0 i f no connection
A where A is the component linking node to node
Which 3 methods could you use to calculate the unreliability of an RBD that cannot be represented as a combination of series and parallel networks?
Solution Methods:
– Key Element Method.
– Conversion from Deltas to Stars.
– Minimal Path Set / Cut Set Evaluation.
What is the expression for…
a) system success using key element method
b) system failure using key element method
…. given that E is the key element
a) RSYS = (RX) (RE) + (RY) (QE)
b) QSYS = (QX)(RE) + (QY)(QE)
Give three matrix methods you can use to find the minimal path sets and state which matrix each method relates to
General Algorithm - using the connectivity matrix
Node Removal - using the connection matrix
Matrix multiplication - using the connection matrix
Give two uses of RBD analysis
- Helps to find points of failure and identifies what is making the system unreliable
- Shows a visual representation of a system and therefore reliability can be assessed without numbers
How could you improve a system’s reliability? (Once completing RBD analysis)
- Reduce the amount of series systems
- Increase the redundancy
- Upgrade the components to ones with more reliability
- Improve the accuracy of the data on the reliability on for the components
How can you improve RBD analysis?
- RBDs are often simplified. To improve analysis, create a more accurate model
- Minimise assumptions and make sure any you do make are reasonable
Why might an RBD analysis not be accurate?
- RBDs don’t take into account the effect of not have all 3 in a 2/3 component working (i.e. if 1 fails it might still work but with less power)
- The analysis doesn’t take into account time variations in demand
What is FMEA?
FMEA is a powerful design tool that analyses each potential failure mode in the system to examine the
effects on the system
What is FMECA?
When FMEA is extended to classify each potential failure effect according to its severity the method is known as FMECA
Which stage in a product’s life cycle is it best to carry out FMEA?
Design stage
What are the advantages of FMEA?
- Good data gathering process on existing systems
- Rigorous
- Systematic
What are the disadvantages of FMEA?
- Time-consuming
* Expensive
What type of analysis is FMEA? And what does it identify?
Qualitative analysis that identifies:
– potential system failure modes,
– the causes of the failure modes
– the effects on the system operation associated with the failure modes’ occurrence.
What are the two types of FMEA?
1) Product FMEA
– Analyses the product and how failure modes affect its operation.
E.g. Determine causes and effects of fire protection system failure
2) Process FMEA
– Analyses the process by which the product is built, maintained and
used.
– Examines how failures in the process affect product operation.
E.g. Determine causes and effects of failures while maintaining a fire protection system
What are the two approaches for FMEA?
- Functional (top-down) :
– System decomposed to sub-assemblies (sub-system, modules,
components)
- Depending on the information available and study objective
– Consider effects of loss of inputs and sub-assembly failures
– Used in the early design stages - Hardware (bottom-up):
– Detailed system breakdown
– Consider each individual component and effects of its failure modes
– Used in detailed design
What are the eight steps involved in FMEA procedure?
- Define system:
– Components, boundaries and interfaces
– All modes of operation
– Environment profile
– Mission / phases and times in each phase
– Mission / phase objectives - Construct functional block diagrams:
– Functional connection between sub-systems / components
– Hierarchy level at which the analysis is done - Note assumptions:
– System and sub-system boundaries
– Failure modes/failure rates, etc. - Define system failure modes
- List component (sub-system) failure modes:
– Review failure information prior to commencing study (failure modes can be found by investigation of failure data) - Complete FMEA worksheets:
– Analyse the effect at LOCAL and SYSTEM level for each component (sub-system) failure mode
– Assume worst potential consequences - Review worksheets to determine the reliability critical
components - Make recommendations for design improvements and further work
What do the symbols stand for under the ‘Failure Mode Criticality Number’ section of the formula sheet?
lamda o = failure mode rate
lamda p = failure rate
alpha = proportion of failures in specified failure mode
beta = probability that expected failure effect will result
Cm = Criticality Number
t = mission or phase time period