M6.2 Non Ferrous Flashcards
What is a non-ferrous metal?
Elements other than iron as base, non magnetic
How are wrough aluminium alloys made?
Heated and worked
How are cast aluminium alloys made?
Heated then moulded then cooled
What are the first major alloy groups? (1XXX)
1 = pure aluminium
2 = copper
3 = magnese
4 = silicon
5 = magnesium
6 = magnesium and silicon
7 = zinc
What are the 2 most used alloy digits in aviation?
2024 and 7075
What does cladding help prevent? What is cladding? (Fences)
Corrosion, adds thin layer by rolling
Magnesium hazard?
Very flammable
How do you put out a magnesium fire?
Sand
What happens when alloyed with titanium?
. Lightweight
. Lighter than steel
. Soft and ductile
What does titanium make?
Bolts, fasteners, blades
What are the two nickel alloys?
. Monel
. Inconel
What are Monel characteristics?
. Weldable
. Good when heat treated
. Used in gears
What are inconel characteristics?
. Maintain strength
. Corrosion resistant
. Can handle high temps
What happens when alloyed with copper?
. Conductivity
. Malleable and ductile
What are the 2 aluminium heat treatments?
. Solution heat treatment
. Precipitation heat treated
What is solution heat treatment?
Heat alloy with alloying elements, quench
What is precipitation heat treatment?
Soft when removed from quench but gain hardness over time, cooling at room temp
What is natural ageing?
Cooling at room temp
What is artificial hardening?
Taking quenched alloy heating again
What is annealing?
Softens metal and decreases internal stress, heated then cooled slowly
What are the 4 temper designations? (T)
T = alloy that had solution heat treatment
T3 = solution heat treated then stain hardened
T4 = solution heat treated then naturally aged
T5 = solution heat treated then artificially aged
Why do we use reheat treatment?
Previously heat treated but is heat treated again to gain certain characteristics
How many reheat treatments are clad materials limited to?
3
How are non heat treatable alloys changed?
. Cold work
. Cold rolling
. Strain hardening
. Rolling, drawing, pressing
What are the 3 hardness designations? (H)
H1 = strain hardened without thermal
H2 = strain hardened and annealed
H3 = strain hardened and stabilised by low temps
In hardness designations what does FOH mean?
F = as fabricated
O = annealed
H = strain hardened