LUBRICANTS Flashcards
Lubricants
Substances which are used to reduce the friction and deformities between two moving/sliding surfaces.
Function of a lubricant
1) Reduce friction
2)As a coolant
3)Reduce wear and tear
4)As a sealing material
5)Prevent corrosion
6)Transmit fluid power
7)Improve efficiency of a machine
Types of Liquid lubricants
Animal Oil
Vegetable Oil
Mineral Oil
Blended Oil
Animal Oil
Extracted from animal bodies.
Ex: bone oil, cod-liver oil, lard oil
Vegetable oil
Extracted from plants
Ex: Coconut, sunflower, mustard oil
Mineral Oil
Extracted from earth
Ex: Petrol, diesel, crude oil
Blended Oil
Mixed according to requirements
Types of Blended Oil
1) Lubricant protective additives (LPA)
2)Surface Protective Additives (SPA)
3)Performance Additives
Types of LPA
Antioxidants
Metal deactivator
Anti-foamants
Antioxidants
Retards oxidative decomposition
Ex: Aromatic Amines, Hindered Phenol
Metal Deactivators
Decreases catalytic activity on Oxidation rate
Ex: Amines, Sulphide, Phosphides
Anti-foamants
Prevent persistent foam formation
Ex: Silicon Polymers
Types of SPA
Rust and corrosion inhibitors
Anti-wear agents
Friction modifiers
Detergents
Dispersants
Rust and corrosion inhibitors
Prevents rusting and corrosion of metal parts in contact with the lubricant
Ex: Metal Phenol, Fatty acid, Amines
Friction modifier
It changes the coefficient of friction
Ex: Organic fatty acids, Amines, Phosphoric acids, ester, etc..
Anti wear agent
Reduces wear and tear
Ex: zinc dithiophosphate, organic phosphates
Detergents
Keep surface deposit free
Ex: magnesium phenolates, phosphates , etc.
Dispersants
Keep the lubricant’s insoluble contaminants dispersed in the liquid
Ex: thiophosphates, alkylsuccinimides
Types of performance additives
Viscosity modifier
Pour point depressants
Viscosity modifier
Reduces the rate of viscosity change in temperatures
Ex: Polymers and copolymers of oletins, alkylated styrenes, etc
Pour point depressant
Enables lubricants to flow at low temperatures
Ex: polymethacrylates, phenolic polymers
Semi solid Lubricants
AKA grease
made from petroleum products
Types of Grease
Cap grease
Soda based grease
Lithium based grease
Axle based grease
Cap grease
Petroleum product + Calcium soap of fatty acid + water
Conditions of Cap grease
under 80 degree Celsius
Calcium soap of fatty acid
Oleic acid or stearic acid
Soda based grease
petroleum product + sodium soap of fatty acid+ water
Conditions of Soda grease
under 175 degree celsius
Lithium based grease
petroleum product+ lithium soap of fatty acid + water
Conditions of lithium grease
under 15 degree Celsius
problem with Lithium grease
Costly
Axle based grease
Petroleum product + slaked lime + water + rosin oil
Conditions of Axle grease
under 160 degree celsius
Solid lubricant
Graphite, molybdenum disulphite
Emultion Lubricant
emulsion is a mixture of at least 1 immiscible liquid dispersed in another liquid in form of droplets whose diameter exceeds 0.1 µm.
Used in metal working and cutting
Synthetic Lubricants
Manufactured in chemical plants or refineries to produce tailor made products that can lubricate like conventional lubricants but at severe conditions
Characteristics of a good lubricant
High BP
Low FP
Adequate viscosity
High resistance to heat and corrosion
non-corrosive properties
stability to decomposition
problem with vegetable oil and animal oil
Costly
less resistant to oxidation
thicken in air
hydrolyze easily