Lesson 3 Feedback Exercises Flashcards

1
Q

What best describes the purpose of the Reaction Subsystem?

A

Convert undesirable sulfur and nitrogen compounds in the feed to hydrogen sulfide and ammonia

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2
Q

Which of the following is NOT a feed stream to the Reaction Subsystem?

A

a. 536 Crude Unit HVGO
B. 736 COKER LIGHT GAS OIL (LGO)
c. 537 Crude Unit (MVGO)
d. 737 Coker Heavy Gas Oil (HGO)

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3
Q

The natural gas blanket on the Feed Surge Drum prevents ________ from entering the drum and provides sufficient suction pressure for the Charge Pumps.

A

oxygen

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4
Q

A portion of the reactor feed stream can bypass the Feed/Reactor Effluent Exchangers, as needed, to control the ______ ________ inlet temperature.

A

Hot Separator

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5
Q

The Charge Heater ________ ________ controller adjusts the amount of fuel gas to the heater to obtain the desired heater outlet temperature.

A

Outlet temperature

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6
Q

What is the purpose of the heating coils located in the upper section of the Charge Heater convection section?

A

To preheat boiler feed water (BFW) and feed.

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7
Q

The 636 Reactor utilizes ________ separate beds of either Nickel Molybdenum or Cobalt Molybdenum catalyst.

A

Four

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8
Q

How is the temperature increase across the 636 Reactor controlled?

A

Quench hydrogen at #3 and #4 catalyst bed.

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9
Q

The Hot Separator bottoms liquid stream is used as heat medium in the _______ _______ ________ before flowing to the Stripper for H2S and light ends removal

A

Diesel Stripper Reboiler

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10
Q

Which of the following is NOT a source of wash water to the Condensate Surge Drum?

A

a. Refinery condensate
b. Stripped sour water from the Sour Water Stripper
c. Sour water from the Product Fractionator Receiver
D. SOUR WATER FROM THE PRODUCT SEPARATOR

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11
Q

Which of the following is NOT a condition that will shutdown the Charge Heater?

A

A. LOW-LOW PILOT GAS PRESSURE

b. Loss of total recycle gas flow
c. Low-low fuel gas pressure
d. Loss of both recycle gas and heater pass feed flow to any heater pass

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12
Q

The purpose of the Compression Subsystem is to increase the pressure of the make-up and recycle gas streams and remove ________ ________ from the recycle gas stream from the Reaction Subsystem.

A

Hydrogen sulfide

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13
Q

Which of the following is NOT a source of make-up gas to the 636 Compression Subsystem?

A

a. 633 HDS recycle gas
b. Plant hydrogen header
C. 632 HDS RECYCLE GAS
d. Recovered hydrogen from the Membrane Separator Filters

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14
Q

What is the purpose of the Make-up Gas Compressors (C0002A/B)?

A

Increase the pressure of make up hydrogen to the suction pressure of the Recycle Compressor

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15
Q

Recycle gas from 633 HDS is routed to the ________-stage suction of the Make-up Gas Compressors.

A

2nd

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16
Q

What medium is used to cool the Make-up Gas Compressors second-stage discharge stream before it enters the Make-up Gas Third-Stage Suction Drum?

A

Cooling Water

17
Q

The pressure of the make-up gas is increased to approximately ________-psig in the third-stage of the Make-up Gas Compressors

A

1300 PSIG

18
Q

What is the purpose of the spillback stream from each stage of the Make-up Gas Compressors?

A

For pressure control

19
Q

In the Recycle Gas Scrubber, ________ ________ is used to remove H2S from the recycle gas stream.

A

Lean Amine

20
Q

The purpose of the Membrane Separation Filter System is to control the purity of the process gas by separating ________ from other gases in the recycle gas stream.

A

Hydrogen

21
Q

Waste gas from the Membrane Separation Filters is routed to the ________ ________ ________ in the Stripping Subsystem.

A

Off Gas Scrubber

22
Q

The Recycle Compressor (C0001) is a ________-stage centrifugal compressor that provides all of the process gas requirements for the Reaction Subsystem.

A

3 stage

23
Q

The spillback from the Recycle Gas Compressor discharge is routed to the ________ ________ ________ ________ in the Reaction Subsystem.

A

Hot Separator Vapor Condensers

24
Q

The Stripping Subsystem strips and separates entrained H2S, NH3, hydrogen, and ________ ________ from the hydrocarbon liquid streams from the Hot Separator and Product Separator in the Reaction Subsystem.

A

light hydrocarbons

25
Q

The stripping medium used in the Product Stripper is ________ ________ ________.

A

125 psig steam, (medium pressure steam)

26
Q

The Stripper overhead is cooled in the Stripper Condensers and the ________ ________ ________.

A

Stripper Trim Condensers

27
Q

What is the purpose of the Stripper Receiver?

A

Provides residence time for the cooled Stripper overhead stream to phase separate into hydrocarbon liquid, sour water, and off gas.

28
Q

The feed gas to the Stripper Off-Gas Scrubber is a combination of Stripper Receiver off gas and waste gas from the:

A

A. MEMBRANE SEPARATION FILTERS

b. Product Separator
c. Product Fractionator Receiver
d. Feed Surge Drum

29
Q

Which Stripper feed stream flows through the tube side of the Stripper Feed/Stripper Bottoms exchangers?

A

Stripper Feed

30
Q

The purpose of the Fractionation Subsystem is to separate the treated Stripper bottoms stream into FCCU gas oil feed, diesel, ________, and sour off-gas.

A

naphtha

31
Q

What is the purpose of the steam coils located in the upper portion of the convection section of the Product Fractionator Charge Heater?

A

Superheat the High Pressure (550-psig) steam and the Medium Pressure (120-psig) steam

32
Q

Which Product Fractionator Charge Heater process variable is equipped with triplicate instrumentation?

A

Fuel gas pressure

33
Q

The fractionation process occurring in the Product Fractionator is aided by the use of:

A

a. A side-draw reboiler
b. Hydrogen stripping gas
C. 125-PSIG STRIPPING STEAM
d. Vacuum jets on the Fractionator overhead

34
Q

What is the purpose of the cold diesel pumparound stream?

A

Cools down vapor so it can liquify

35
Q

What supplies the heat medium in the Diesel Stripper Reboiler?

A

Hot Separator Bottoms

36
Q

Water that collects in the water boot of the Product Fractionator Receiver is transferred to the ________ ________ ________.

A

Condensate Surge Drum

37
Q

What pressure steam is produced in the Fractionator Bottoms HP Steam Boiler?

A

550 psig

38
Q

Boiler Feed Water used in the Fractionator Bottoms HP Steam Boiler is first ________ in the convection section of Charge Heater (F0001) in the Reaction Subsystem.

A

pre heated

39
Q

The Product Fractionator bottoms stream from the Product Fractionator Bottoms Coolers is released to the ________ ________ ________ ________ ________ ________.

A

FCCU Cold Gas Oil Tank 594