Lesson 2 - Replacement Models Flashcards
arises when any one of the components of
productive resources, such as machinery, building, and personnel,
deteriorates due to time or usage.
The problem of replacement
The main objective of the replacement
is to help
organizations maximize their profit or minimize their cost.
This occurs as the life of
the machine increases or
due to continuous usage
Gradual Failure
In this case, the items ultimately fail after a period
of time.
Sudden failure
The probability of failure
increases with the
increase in the life of an
item.
Progressive Failure
Some items will have a higher
probability of failure in the beginning of
their life, and as time passes,
chances of failure become less.
Retrogressive failure
A constant probability of failure is associated with items that fail from random causes.
Random failure
Bathtub curve where Failures are more frequent in this stage, similar to how a baby needs time to adjust to
its new environment.
Infant Stage or Early failure stage
Bathtub curve where Failures may occur due to operational errors, heavy load, or voltage fluctuations, but
these can be managed with repair and preventive maintenance.
Youth stage or Random failure stage
Bathtub curve where frequent failures indicate that replacement of the machine or equipment may be
necessary.
Old Age stage or Wear out Failures
This involves the process of replacing items such as machine tools,
transport, and other vehicles that experience a decrease in operating
efficiency due to aging or continuous usage.
Replacement of Capital Equipment
involves replacing components such as electric bulbs, transistors,
and electronic components that fail suddenly and randomly.
Replacement of Items that fail completely
This problem requires knowledge of life distribution for service of staff in
a system.
Replacement of Human beings in Organization (Staffing problem)
This involves replacement of existing units due to the availability of more effective
and advanced technology.
Miscellaneous Problems
Costs that depend on the item’s age or choice
are considered in replacement decisions.
Cost Consideration