lesson 1 Flashcards
is an emerging field that has grown in importance in recent
years. It covers various topics, from planning and designing the manufacturing process to
ensuring that the products meet customer specifications
Manufacturing Engineering
There are many ways to be in the field of manufacturing engineering, from being a
designer
manager
operator
is based on core industrial engineering and mechanical
engineering skills, adding important elements from mechatronics, commerce, economics
and business management.
Manufacturing Engineering
is the application of engineering principles and
practices to the design, production, and maintenance of products
Manufacturing engineering
aims to produce products efficiently, consistently, safely, and cost-effectively.
Manufacturing engineering
is a branch of professional
engineering that shares many common concepts and ideas with other fields of engineering
such as mechanical, chemical, electrical, and industrial engineering.
Manufacturing engineering or production engineering
primary focus is to turn raw material
into an updated or new product in the most effective, efficient & economic way possible.
manufacturing or production engineer’s primary focus
This field of manufacturing engineering emerged from __________
discipline in the early 20th century.
tool and die
Manufacturing Engineering expanded greatly from the 1960s when industrialized
countries introduced factories with:
- Numerical control machine tools and automated systems of production.
- Advanced statistical methods of quality control
- Industrial robots
The methods of quality control later
turned Japanese factories into world leaders in cost-effectiveness and production quality
Advanced statistical methods of quality control
on the factory floor, introduced in the late 1970s: These computercontrolled welding arms and grippers could perform simple tasks such as attaching a car
door quickly and flawlessly 24 hours a day. This cut costs and improved production speed.
Industrial robots
are responsible for the design and optimization of
production processes. They also develop and implement new technologies to
ensure that products meet industry standards
Manufacturing engineers
Manufacturing engineers also do the following:
- develop energy-efficient production methods;
- research cost savings measures such as eco-friendly raw material sources;
- identify ways to improve throughput or reduce waste;
- analyze data from various sources to make informed decisions about process
improvements, and - Use mathematical models to evaluate system performance. In addition, they
work with suppliers, vendors, and other business partners to ensure the timely
delivery of components and materials for production.
Modern manufacturing engineering studies include
all intermediate processes required for
the production and integration of a product’s components.
is used in different processes of manufacturing such as machining and
welding
Automation
refers to the application of automation to produce goods in a
factory.
Automated manufacturing
The main advantages of automated manufacturing for the manufacturing process are
realized with effective implementation of automation and include:
higher consistency and quality,
reduction of lead times, simplification of production, reduced handling, improved work flow, and
improved worker morale.
is the application of mechatronics and automation to create robots, which are
often used in manufacturing to perform tasks that are dangerous, unpleasant, or repetitive.
Robotics
allow businesses to save money on labor, perform tasks that are either too
dangerous or too precise for humans to perform economically, and to ensure better quality.
Robots
Modern Tools
computer-aided engineering (CAE) programs
computer-aided design (CAD)
product life cycle management (PLM)
finite element analysis (FEA)
computational fluid dynamics (CFD)
computer-aided manufacturing (CAM)
Allied Disciplines
Mechanics
Kinematics
Drafting
Machine Tools and Metal Fabrication
Computer Integrated Manufacturing
Mechatronics
the study of forces and their effects on matter. Typically,
engineering ________ is used to analyze and predict the acceleration and deformation
Mechanics
Subdisciplines of
mechanics include:
- Statics
- Dynamics
- Mechanics of Materials
- Fluid Mechanics
- Continuum Mechanics
is the study of the motion of bodies (objects) and systems (groups of objects), while
ignoring the forces that cause the motion.
Kinematics
is the means by which manufacturers create instructions for
manufacturing parts. A technical drawing can be a computer model or hand-drawn schematic
showing all the dimensions necessary to manufacture a part, as well as assembly notes, a list of
required materials, and other pertinent information.
Drafting or technical drawing
employ some sort of tool that does the cutting or shaping.
Machine tools
is the building of metal structures by cutting, bending, and assembling
processes.
Metal fabrication
is the manufacturing approach of using computers to
control the entire production process.
Computer-integrated manufacturing (CIM)
is an engineering discipline that deals with the convergence of electrical, mechanical and manufacturing systems.
Mechatronics
Four Basic Functional Areas Of
Manufacturing Engineering
- Manufacturing Planning
- Manufacturing Operations
- Manufacturing Research
- Manufacturing Control
It deals with the development and execution of a
manufacturing plan that will achieve desired production results.
Manufacturing Planning
includes developing short-term and long-term schedules, forecasts, budgets, and resource allocation plans. It also includes establishing effective communication channels between departments to ensure coordinated production.
Manufacturing Planning
It encompasses planning and control; production scheduling and distribution;
quality control; inventory management; materials management; plant safety, and health systems
Manufacturing Operations
involve coordinating the work of many personnel, machines, and departments to produce a product or service. It also involves using machines and equipment to produce products or components, including planning, designing, assembling, testing, and cleaning.
Manufacturing Operations
It is a sub-discipline of manufacturing engineering that focuses on improving the efficiency and quality of manufactured products. Manufacturing ________ comes in two categories: experimental and theoretical
Manufacturing Research
________ manufacturing research seeks to improve product performance
using empirical methods such as experimentation and data analysis
Experimental manufacturing research
manufacturing research uses mathematical models to study product behavior and optimize process conditions.
Theoretical manufacturing research
It is about coordinating and controlling manufacturing activities to meet specified product requirements. It encompasses all aspects of manufacturing, from setting production goals and budgets to overseeing actual production processes.
Manufacturing Control
ensures that they produce the products accurately, consistently, and promptly. Control methods vary depending on the manufactured product but typically include measurements and audits to
determine if they meet the standards
Manufacturing Control
Careers For Manufacturing Engineers
Material Planner
Machinist
Engineering Technician
Operations Research Analyst
Supply Chain Specialist
Quality Assurance Engineer
Business Consultant
Facilities Engineer
Project Engineer
Packaging Engineer
Design Engineer
Operations Engineer
are responsible for planning and coordinating product
production resources.
Material Planner
is a manufacturing engineer specializing in designing and
fabricating machines and tools for producing goods. It includes everything from small, intricate parts to large assemblies.
Machinist
is the person who ensures that manufacturing processes are carried out correctly and on schedule. It includes ensuring that machines are running properly, following the drawings and specifications and
that products meet required quality standards.
Engineering Technician
is a Manufacturing Engineering career involving applying mathematical models and theories to solve problems in manufacturing.
Operations Research Analyst
is a manufacturing professional who manages the flow of materials and products from suppliers to manufacturers
Supply Chain Specialist
are responsible for ensuring the quality of products
produced by manufacturing companies.
Quality Assurance Engineer
helps businesses by providing advice and guidance on
improving their operations.
Business Consultant
are responsible for designing, constructing, and maintaining
plants and industrial facilities.
Facilities Engineer
are responsible for developing, coordinating, and managing
project tasks within their specific engineering discipline.
Project Engineer
design and create products they pack for sale or distribution.
Packaging engineers
are responsible for the overall design of manufactured products.
Design Engineer
are responsible for manufacturing plants’ overall efficiency and
effectiveness.
Operations Engineer
What skills in particular are in short
supply?
According to a report by
Deloitte and The Manufacturing
Institute (MFI), computer skills,
problem-solving, technical training,
and mathematics top the list.
provides the bridge
manufacturing needs, by combining
engineering in its various forms with
technical and mechanical
skills. Engineers can use classes in
_______ to cross over into
manufacturing with ease.
Mechatronics
