Lecture 9: Capsules Flashcards

1
Q

Define capsule

A

An edible package made from gelatin or other suitable material which is filled with medicines to produce a unit dosage, mainly for oral use

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2
Q

Why are capsules often used in preclinical and clinical phases of drug development?

A

You dont need to develop a formulation to make a tablet
Usually just fill the capsule with the API
Maybe apply enteric coating if you want sustained release
Easy to produce placebo capsules

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3
Q

What are the advantages of capsules?

A
  1. Accurate dosage
  2. Easier to formulate/produce than tablets
  3. Capsule shells are smooth and easier to swallow than tablets
  4. Capsule shell eliminates contact between the drug and the mouth —> masking of taste and odorless
  5. Capsules can be attractively colored and printed on —> good appearance
  6. For patients who have trouble swallowing (e.g. pediatric and geriatric patients), capsule can be opened up and the contents mixed with food
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4
Q

What are the disadvantages of capsules?

A
  1. More costly to manufacture (vs tablets)
  2. Larger in volume than tablets –> more storage space
  3. Hygroscopic materials may dry out the capsule shell and cause it to become brittle
  4. Capsule shell typically contains 13% - 16% water
  5. Capsule shell can absorb moisture from the environment and/or content —> bloated
  6. Capsule-filling machine can be more complex than tableting press
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5
Q

What are the types of capsules?

A
  1. Hard capsule: two pieces that fit into each other, can contain dry fills, liquids & semisolids
  2. Soft capsule: Can contain liquids, and semisolids, commonly used for poorly water-soluble drugs in liquid formulatio
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6
Q

What are the common excipients needed in capsules?

A

Film former
Colorants
Wetting agents
Preservatives
Plasticizers
Excipients covered in Tablet I and II (note: what types of excipient are less relevant for
capsules???)
For liquid/semisolid-filled hard capsule: Oil / fatty acid, Surfactant, Cosolvent

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7
Q

What are the types of gelatin and how are they prepared?

A
  1. Type A gelatin: more plastic and greater clarity than type B
    produced by acidic hydrolysis of mainly animal bones
  2. Type B gelatin: Forms tougher films and is a little hazier than type A, produced by basic hydrolysis of mainly animal (bovine) bones
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8
Q

Explain the process of acidic hydrolysis to obtain type A gelatin.

A
  1. Animal skin is washed in cold water
  2. Digested in dilute mineral acid like h2so4 or h3po4 or hcl until maximum swelling (takes ~24 hrs)
  3. Wash swollen stock with water to remove acid
  4. Adjust pH to 3.5-4.0
  5. Hot water extraction to obtain gelatin (increase temp until you get the max yield)
  6. Solution is cooled for form jelled sheets which are dried in oven
  7. Ground gelatin to the desired particle size
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9
Q

Explain the process of basic hydrolysis to obtain type B gelatin.

A
  1. Animal bones decalicified by washing in acid to obtain ossein
  2. Ossien is held in a calcium hydroxide (lime) slurry for a period of 1–3 months at 15–20 °C.
  3. Wash with cold water to remove lime
  4. Neutralise stock with acid (HCL< h2so4, h3po4)
  5. Hot water extraction to obtain gelatin (increase temp until you get the max yield)
  6. Solution is cooled for form jelled sheets which are dried in oven
  7. Ground gelatin to the desired particle size
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10
Q

Is gelatin soluble in water?

A

It is soluble in hot water (above 40deg)

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11
Q

What is bloom strength?

A
  1. A measure of gel rigidity
  2. Determined by preparing a standard gel (6.66% w/w) and maturing it at 10°C — > the load in grams required to push a standard plunger 4 mm into the gel.
  3. A cylinder probe typically of 12.7 mm diameter is lowered into the gel system at a fixed speed.
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12
Q

What is the typical bloom strength of gelatin capsules?

A

200-250 g for hard capsules
150 g for soft capsule

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13
Q

What is the unit of bloom strength?

A

grams

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14
Q

What are the advantages of using gelatin for capsule shells?

A
  1. It is non-toxic, widely used in foodstuffs, and acceptable for use worldwide.
  2. It is readily soluble in biological fluids at body temperature.
  3. It is a good film-forming material, producing a strong flexible film. The wall thickness of a hard gelatin capsule is about 100 μm.
  4. Solutions of high concentration, 40% w/v, are mobile at 50°C. Other biological polymers, such as agar, are not.
  5. A solution in water or in a water-plasticizer blend undergoes a reversible change from a solution to a gel at temperatures only a few degrees above ambient.
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15
Q

What are the disadvantages of using gelatin for capsule shells?

A
  1. It is an animal protein — > characteristic variation, animal diseases & religious
    considerations
  2. It is moisture sensitive –> Can absorb moisture from the environment and from the drug formulation OR It may absorb and react with other components of the drug formulation.
  3. Its properties may change with adsorbed constituents
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16
Q

What is the disease that gelatin consumption could cause, and how should we prevent it?

A

Bovine spongiform encephalopathy
The prion that causes this may be carried over, even after the harsh treatment needed to make gelatin
Gelatin must be obtained from certified BSE-free production areas –> only healthy animals
Gelatin must not contain animal parts exposed to neurological tissues such as the skull and backbone vertebrae

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17
Q

What are examples of non gelatin polymers that can be used in capsules?

A
  1. Hydroxypropyl methylcellulose (HPMC)
  2. Pululan
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18
Q

What is one disadvantage of HPMC over gelatin and how can we solve it?

A

HPMC forms a gel at higher temperature, which means that more expensive equipment is needed to make the gel
Gelling agents like kappa-carrageenan and gellan gum can be added to form the gel

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19
Q

How does kappa carrageenan and gellan gum work to help HPMC to gel at a lower temp?

A

They form helical structures at room temperature, so gelation occurs via interactions between the helixes

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20
Q

Where does pullulan come from

A

A. pulllulans fungus
Pullulan is synthesised in the cell and its secreted out of the cell to form a protective layer for the fungus

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21
Q

What are the advantages and disadvantages of pullulan over gelatin to make capsules?

A
  1. Non-animal origin —> no animal diseases & religious considerations
  2. More costly than gelatin
  3. Less hygroscopic than gelatin
  4. Mechanical properties similar to those of gelatin
22
Q

What are the 2 different types of colorants and how are they different?

A
  1. Dyes: water soluble
  2. Pigments: water insoluble
23
Q

Why do we prefer pigments over dyes as tablet colorants?

A

pigments are insoluble in water so they are not absorbed on ingestion

24
Q

What is the use of wetting agents in capsules?

A

They are added to gelatin
ensures that the lubricated metal modls are uniformly covered when dipped into the gelatin solution

25
Q

What is the use of preservatives in capsules?

A
  1. Prevent microbiological contamination during manufacture
26
Q

What is the use of plasticizers in capsules?

A

Added to gelatin to reduce its rigidity and make it pliable so its suitable to make soft capsule shells

27
Q

What are some examples of plasticizers?

A

Glycerin
Sorbitol
Sucrose

28
Q

What is the hard capsule shell made out of?

A

Gelatin (mixture of type A and B) or HPMC

29
Q

What are the sizes of capsules available?

A

000 (largest)
00
0
1
2
3
4
5 (smallest)

30
Q

How does the API get released from a hard capsule?

A
  1. The capsule undergoes disintegration and dissolution
  2. Within 1 min the shell will split and the product starts to spill out
  3. The product dissolves before the gelatin does
31
Q

What are the basic requirements for a good capsule formulation?

A

Good flow — > using free-flowing diluent (e.g. lactose) and glidant (e.g. silica)
No adhesion — > using lubricant (e.g. magnesium stearate)
No significant change in API bioavailability profile due to the excipients

32
Q

Give me the brief steps to manufacture gelatin capsule shells.

A
  1. Prepare gelatin solution
  2. Pour into moulds
  3. Drying
  4. Cutting into correct lengths and joining tgt
33
Q

What are some problems that may arise when storing gelatin?

A
  1. Cross linking of gelatin can occur if it reacts with aldehydes in the ingredients or peroxide impurities –> cross linked gelatin has lower solubility and impedes drug release because it dissolves more slowly
  2. Microbial growth
34
Q

What is the water content maintained in gelatin capsules to prevent microbial growth?

A

13-16%

35
Q

What are the main ingredients of a soft capsule shell?

A
  1. Film forming material: gelatin + water + plasticizer
  2. Additives: colorants + preservatives + sweetener etc
36
Q

What are the different formulation types that can be put into soft capsules?

A
  1. Lipophilic liquids oils: eg vit D and steroids can be formulated as simple oils
  2. Hydrophilic liquids: using high MW materials like PEG’ can add small amounts of low MW liquids like ethanol and water
  3. Self emulsifying oils: pharmaceutical oil + non ionic surfactant –> enables rapid tranfer of the durg to the absorbing mucosa
  4. Microemulsions and nanoemulsions: high capacisty to solubilize drug compounds and retain the drug in solution even after dilution in GI fluids + provides high SA for rapid diffusion from oil phase to aq phase to be absorbed
  5. Suspensions: good for low solubility drugs
37
Q

Name the main steps involved in making a soft capsule.

A
  1. Preparation of gel
  2. Preparation of fill formulation
  3. Preparation of ribbon and encapsulation
  4. Drying
  5. Finishing
38
Q

Why are lipids added to liquid/semisolid filled capsules?

A

Used to solubilize lipophilic drugs

39
Q

Why are surfactants added to liquid/semisolid filled capsules, and what kind of surfactants are usually added? give an example.

A
  1. Assist in breakup and dispersion of capsule content
  2. usually non ionic surfactants are added
  3. Examples: polyoxyl 40 stearate, polysorbate 80, sorbitan monopalmitate
40
Q

What are some cosolvents that are added to added to liquid/semisolid filled capsules?

A

alcohol, polyethylene glycol 400, propylene glycol

41
Q

What are the general steps to fill a hard capsule?

A
  1. Feeding & rectification: capsules fall into feeding tubes, are aligned by guaging the diamter differences, and fed into two section housing/bushing
  2. Separation: Capsule body is pulled into the lower bushing by vacuum, and positioned for filling
  3. Filling: the capsule body is dosed with medicament
  4. The cap and body is aligned and pushed together until the cap locks into place
  5. Ejection: The capsule is ejected from the bushing into an exit chute
42
Q

What are the different mechanical methods to fill capsules?

A
  1. Auger fill method
  2. Mechanical vibration methods
  3. Dosator method
  4. Tamping pin/dosing disc method
43
Q

How does the auger fill method work to fill hard capsules?

A
  1. Drug placed in a hopper, capsules placed in a rotating disc below the hopper
  2. The hopper has a rotating auger blade which forces the powder though and into open capsule bodies
  3. Filling is volumetric (which is why good powder flow is extremely impt)
44
Q

In the auger fill method, what are factors that control the dosing volume of the capsules?

A
  1. Rotation speed of the body ring
  2. Rotation speed of the auger
  3. Amount of powder within the drug hopper
45
Q

How does the mechanical vibration method work to fill hard capsules?

A
  1. Capsules placed directly below powder supply chute –> the powder layer fills the capsule, facilitated by a vibration plate
  2. A spring plunger pushes the powder down and removes the air from the powder which creates a uniform densit
  3. A scraper removes excess powder
  4. Capsule is joined back together
46
Q

How does the dosator method work to fill hard capsules?

A
  1. A dosator is a hollow metal tube with a spring loaded adjustable piston that is volumetrically adjusted to capture the powder dose
  2. It captures the pwoder from the pwoder bed, and the piston compresses it to form a plug
  3. Dosator moves out of the powder bed and aligns over the open capsule body
  4. Piston descends and discharges the dosage plug into the capsule body
47
Q

How does the tamping pin/dosing disc method work to fill hard capsules?

A

This method is used in fully automatic capsule filling machines.
A rotating steel dosing disc with six sets of holes is at the bottom of a dosing bowl.
An auger feeds powder from a hopper into the dosing bowl, keeping the powder level steady.
The disc rotates under spring-loaded pins that compress the powder in the holes to create a plug.
A stationary tamping ring holds the powder in place during compression.
After five compressions, a deflector separates the disc from the powder, positioning the holes over open capsule bodies.
Transfer pins then push the powder plug into the capsule bodies.

48
Q

How are hard capsules filled with liquid /semi solid preprations?

A
  1. Piston pumps or pumping syringes
  2. Draw product frpm container and push into capsule bodies
49
Q

When preparing gel mass for the capsule shell, why is it a bad idea to leave the gel mass at a high temperature?

A

Gelatin undergoes depolymerisation at high tmeperatures, causing a reduction in gel strength and viscosity over time.

50
Q

What are the steps to manufacture a soft capsule?

A
  1. Gel preparation: mix water + gelatin + plasticier –> heat to 90 deg C under vacuum–> transfer to holding tanks at 57-60deg C –> add opacificier dispersed in glycerin –> add colourant + flovour + preservative
  2. Preparing fill formulation: mix formulation –> deaerate under vacuum in pressure resistant stainless steel container –> maintain temp at 35-37deg C
  3. gel spread over cooling drum at 13dec C to create ribbons, with the thickness controlled by the rotating speed of the drum –> ribbons converge next to a fill injector–> gel dispensed by pump –> capsule halves sealed by heat
  4. Primary drying: put capsules into a roatting drum and pump dry air into the drum and use adsorbent towels to remove lubricant
  5. Secondary drying: spread capsules on a tray and insert into drying tunnel at 21-24 deg C. Dry for a few hours or few days, then incresase temp to 32 deg C to remove bubbles (priming)
  6. Sort capsules by size, polish, print label and inspect quality
  7. Storage
51
Q

What are suitable containers for soft capsules?

A

Low density polyethylene bag
High density polyethylene bottles

52
Q

What are the recommended storage conditions for soft capsules?

A

temp 15-30 deg C
relative humidity < 50%