Lecture 2 - Disposable Mould Casting Flashcards
Parting line
Interface that separates cope and drag
Release
Cope
Top part of mould
Shape
Hint: cope = covering
Drag
Bottom part of mould
Shape
Hint: drag = frame, thing that is dragged
Flask
Rigid metal/wood frame that holds entire moulding assembly
Shape
Pouring cup
Entrance for molten material
Shape
Sprue
Channel used to deliver molten material
Shape
Gating system
Channel used to deliver molten material to mould cavity
Quality
Riser
Extra void (which is part of gating system) created to be filled with molten material
Quality
Core
Sand or metal shape used to produce internal feature of a casting
Shape
Core print
Area used to locate and support core within a mould
Shape
Mould cavity
Space to be filled with molten material
Shape
Draft
Taper on casting that permits casting to be withdrawn from mould
Release
Pattern
Replica of object tonne cast. Used to form mould cavity
Criteria to consider when producing a mould
Weight of component Effect of pouring (corrosion) Temperature of molten metal Clean removal of cast from mould Trapped gases
Sand casting advantages
Low cost
Almost all engineering metals and polymers can be cast
No limit to max. weight and thickness
Able to produce complex shapes