Lecture 2 Flashcards

1
Q

what are the differences between the properties of matrix and reinforcement?

A

matrix - soft & ductile.

Reinforcement - high strength and stiffness to enhance mechanical properties.

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2
Q

what is SAP and how does dispersion strengthened SAP’s its strength compare to other high strength metallic alloys over a temperature increase?

A

SAP-sintered aluminium powder

it is not as strong at low temps but strength degrades at a slower rate than alloys and at +300C it has better strength.

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3
Q

what is internal oxidation?

A

Compact is heated in air and oxygen diffuses in to react

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4
Q

what are the 4 types of reinforcement

A

continuous fibres,
short fibres
whiskers
particles

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5
Q

what is the distinguishing feature of the reinforcement

A

aspect ratio

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6
Q

what is compocasting

A

mixing particles with semi-solid metal

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7
Q

what are simple characteristics of carbides particles?

How can they be improved? and why?

A
  • carbides - hard and brittle
  • toughness can be improved by including them in ductile metal matrix.
  • Matrix isolates carbide particles and prevents crack propagation.
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8
Q

As the percentage of the binder is increased, how do the properties change?

A

Transverse rupture strength (TRS) improves whereas hardness and wear resistance decreases.

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9
Q

what attributes are good for tooling?

A

hard & wear resistant,
maintains red hardness
withstand thermal/chemical shock
able to be shaped to cut

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10
Q

application of cemented carbides?

A

inserts for cutting tools

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11
Q

what attributes are required for electrical contacts? What happens if not?

A

wear resistance,
electrical conductivity

If not, the contacts erode.

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12
Q

how do DISPERSED silicon carbide particles affect aluminium alloy castings?
what are applications?

A

strenghten and harden,

automotive

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13
Q

whats the production method of cast metal particulate MMC

A

compocasting

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14
Q

what is the minimum size requirements for a fibre

A

uniform diameter < 250um

Aspect ratio > 100

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15
Q

What is more flexible, matrix or fibre?

A

fibre more flexible.

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16
Q

what has more strength the thin fibre or a bulk material of the same composition

A

thin fibre

17
Q

what is flexibility the inverse function of?

what does this mean?

A

inverse function of the modulus of elasticity and the 2nd moment of area.
determined by shape, mod of elasticity is intrinsic and independent of size.

18
Q

what is the flexural rigidity?

A

product of bending moment and radius

19
Q

how are flexural rigidity and flexibility related?

A

inverse or each other

20
Q

what is the equation for the flexibility?

A

since flexural rigidity is M*r, which is the inverse of flexbility,
flexibility = 1/Mr

therefore 1/Mr=1/EI

21
Q

what are the attributes of boron? and what can they be used to improve

A

brittle material, used to stiffen aluminium for aircraft structures.

22
Q

to allow bonding between boron and aluminium, what is done?

A

boron coated with SiC

23
Q

what can be done with carbon fibre in terms of thermal expansion?

A

there is a negative CTE along fibre direction,

zero negative CTE can be made by combining with certain materials

24
Q

what is a typical form of production for carbon fibre?

A

dipping/immersion

25
what are 4 challenges of carbon fibres
weak perpendicular to fibre direction conduct electricity volumetric defects occur (organic and inorganic inclusions, voids from rapid coagulation, issues in manufacturing) tendency to generate aluminium carbide
26
how can you ensure less defects in carbon fibre?
heat treatment, hot stretching
27
how does aluminium carbide affect the carbon fibre?
detrimental to the thermal conductivity and material stability
28
what is a filament and yarn?
filament - single thread like fibre | yarn - twisted collection of filaments
29
what is a roving
untwisted bundle of filament, yarns or tows.
30
how many filaments is a tow?
over 100,000
31
What creates the electric conductivity in a carbon fibre?
the galvanic coupling between the matrix and the fibre