Lecture 12 - Continuous culture of microbes Flashcards
What are the features of the stirred tank reactor?
- can keep the parameters constant for a long period of time
- allows high control
- smooth inside so no cell accumuation and no differences in growth
- allows bacteria to grow in a biofilm
- must be able to be autoclaved/sterilise with steam
- cooling jacket
- pH control - respiration is acidic
- O2 transfer by blowing air in under pressure
- stirred
- addition of an antifoaming agent (issue at high biomass)
- can be done to study physiology or recombinant protein production
- uses liquid media
What is the vessel constructuion of a stirred tank reactor?
- stainless/mild steel lined with glass/plastic
- smooth and capable of withstanding cleaning
How can stirred tank reactors be sterilised?
- by pressured steam at around 120*c for 15 mins
- fully charged vessed injected with steam and the latent heat of vapourisation kills contaminating microbes
How is temp and pH regulated in a stirred tank bioreactor?
- microbes generate heat so must have a cooling system
- small - can use cooling jackets
- large have cooling coils
pH control is by pH electrodes immersed in the medium
-adds alkali under automatic control to neutalise the metabolic acids produced
What are the features of stirring and aeration of a stirred tank bioreactor?
- acheived by stirring gear
- vertical paddles create circular movement
- baffles prevent formation of vortices and increase turbulence
- most fermentations are aerobic and require large volumes of air supplied through a sparger
What does the combination of stirring and aeration result in in a stirred tank bioreactor?
- increases the rate of oxygen transfer from the bubbles to the medium
- keeps bubbles small and increases the time bubbles are in the liquid
- prevents formation of clumps of cells
How is foam control achieved in a stirred tank bioreactor?
Proteinaceous compound act as surfectants
- under vigorous agitation and aeration generate lots of foam
- antifoaming agents are added that prevent the production of stable foams
What control is most necessary in a STR?
-pH, temperature, aeration, mixing and foam control
What alternative fermenter can be used instead of a stirred tank bioreactor, and why might this be advantageous?
Air-lift fermenter
-most stirred systems have the disadvantages of high energy requirement for agitation and they also damage cells because of the shear effect
What are the features of an Air lift fermenter?
- for microbes that cannot survive the stress of stirring
- medium moved by injection of air at the bottom of the riser column
- air is trapped in the downward flow of liquid and dissolution is enhanced by compression
- often used in large industrial fermentation as well as in the lab
- sterilized automatically
What are the three fermenter operation modes?
- Batch fermentation
- Fed Batch fermentation
- Continous culture
What are the features of batch fermentation?
- closed system in which a fixed volume of medium is inoculated
- culture grows and media is altered as a result of growth
What are the features of Fed batch fermentation?
- media is gradually added to the vessel as the process proceeds
- fermentaiton is stopped when the vessel is full
- can extend any growth phase you want by ensuring those condition and nutirent levels are present
- NOT a closed system
What are the features of a continuous culture?
- an open system where fresh medium is added at the same rate as spent media and cells leave the fermentor
- volume is kept constant throughout
- cells essentially are kept growing in the exponential phase
- similar to fed batch, however cells need to be diluted
- hard in the lab as open and can be easily contaminated
What is a big advantage of continuous culture?
- can limit growth by the amount of a particular nutrient
- altering the concentration of an essential nutrient gives a hyperbolic curve
- at saturating concentration, growth is fast, however when nutrient concentration is limiting, growth slows
- 1/2μmax = Ks (half saturation constant)