Lecture 1 - Intro Flashcards

1
Q

What is manufacturing

A

takes raw material and turns into end product

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2
Q

When are manufacturing organisations viable

A
if they provide satisfaction to their customers
good value for money
good product
high quality
it works
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3
Q

What is a customer

A
user of the product 
other parts of same factory 
other parts of the same company
other companies
public
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4
Q

What is the satisfier

A

product - can be physical or virtual or service

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5
Q

What are three economies sectors

A

primary - agriculture raw materials
secondary - industrial manufacturing
tertiary - service

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6
Q

What is the industry contribution to the global economy

A
30% 
China - 40%
South Korea 39%
Germany 30%
UK 19%
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7
Q

What is manufacturing technology

A

a piece of equipment

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8
Q

What is a manufacturing system

A

a group of resources - many pieces of manufacturing technology
Element + attributes + relationship = system
a system is a group of elements, connected in an organised manner, to achieve a logical objective or purpose, by working together to a common objective

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9
Q

How has manufacturing developed

A
skill of workers using machines more important issue
then machinery (industrial revolution) technology was developed
then the environment (Henry Ford) the system was developed production lines
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10
Q

What is modern manufacturing all about

A

optimising your system to get the best out of the technology

getting rid of all waste

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11
Q

What are the three features of technology

A

Operating capability - how big, how many per unit time
Operating parameters - how fast can cutters go, how hot can it get, how deep a hole can it drill
Operating costs - energy consumed, cost of consumable (lubricant), environmental impact

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12
Q

What could the elements in a system bye

A

people machines processes

parts have attributes, input output constraints

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13
Q

What are the recent society demands in manufacturing

A
increase in product variety
decrease product quantities 
increase in customer expectations
reduction in time to market
use new or better materials
facilitate global production
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14
Q

To manage manufacturing demands an organisation need strong

A
physical structures (factories, equipment)
virtual structures (management and control systems)
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15
Q

Give examples of physical structures within an organisatons

A

contents of the factories or the plant

workstations, machines, flow lines (belt conveyors) material handling devices

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16
Q

Give examples of virtual structure within an organisaition

A

the management structure of the organisation

procurement, operations, sales and marketing, human resources, IT

17
Q

What are the 5 Ps of POM

Product and Operation Management

A
Product
Plant
Process
Programme 
People
18
Q

What is the product in POM

A
interface between marketing and production
an agreement must be reached on 
performance and aesthetics
quality and reliability
quantity 
selling price/production cost
delivery date or lead time
19
Q

what is the plant in POM

A
provides tool to manufacture the product, must match all needs and continue to do so
POM must consider
possible future demands
layout of buildings and facilities 
performance and reliability
maintenance
safety and social responsibility
20
Q

What is the process in POm

A

combination of people skills and equipment to manufacture the product
to achieve and optimum situation consider
available capacity and skills
form of production
plant layout
safety and maintenance
costs

21
Q

What is the Programme (resource planning) in POM

A
System which organises and controls production operation, generates timetables and procedures for
purchasing
production 
maintenance 
cash flow 
storage and transport
22
Q

What is the people in POM

A

Employees, management suppliers customers
important to be successful
link virtual and physical structures