Lean production

Question 1

Lean production

Answer 1

an approach to management that focuses on cutting out waste, whilst ensuring quality

Question 2

Lean production system structure

Answer 2

1) Customer focus
2)Just-in-Time Production
3)Autonomation
4)Worker Involvement
5)Elimination of Waste

Question 3

3 requisites for JIT production system

Answer 3

1. A pull system of production control
2. Setup time reduction for smaller batch sizes
3. Stable and reliable production operations

Question 4

Three aspects of autonomation

Answer 4

1. Stopping the process
2. Error prevention
3. Total Productive Maintenance (TPM)

Question 5

Three topics in Worker Involvement

Answer 5

1. Continuous Improvement (Kaizen)
2. Visual Management and 5S
3. Standardized Work Procedures

Question 6

The Five Steps in the 5S System

Answer 6

1. Sort: Sort things in the workplace.
   Identify the items that are not used and dispose of them.
2. Set in order: Organise the items according to frequency of use.
   Provide easy access to the most often needed items.
3. Shine : Clean the work area.
4. Standardise: Document the standard locations for items.
5. Sustain: Establish a plan for sustaining the gains made in the
   previous four steps.