Lamination Flashcards

1
Q

Why is the lay-up process unlike other moulding methods?

  • CT
A

As it is very manual and requires great skill.

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2
Q

Why do we laminate papers and cards?

  • CT
A

It is done to protect the product, prolong it’s life or to improve its aesthetic features.

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3
Q

What is needed to create accurate shapes in the laminating timber process?

  • CT
A

A large amount of pressure as well as highly accurate moulds.

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4
Q

In the lay-up process, what is the mould prepared with?

  • CT
A

A high quality surface finish.

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5
Q

What does ‘GRP’ stand for?

  • CT
A

Glass reinforced polyester.

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6
Q

What is the main downside to laminating card etc. ? -F.W.

A

It greatly increases the cost.

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7
Q

What is a requirement of the timber used in bending timber? -F.W.

A

It has to be comprised of thin sheets.

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8
Q

What is the equivalent of laminating, but for composites? -F.W.

A

Laying up.

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9
Q

Which notable timber glue cannot the used for vacuum bag lamination? -F.W.

A

PVA.

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10
Q

What is the name of the “Mould” used in vacuum bag lamination? -F.W.

A

A former.

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11
Q

Crucial part of the first step on lay up?

- HA

A

No surface imperfections

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12
Q

What is different about the laying up process over other moulding processes?
- HA

A

Very manual and therefore requires great skill

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13
Q

Name three notorious composites

- HA

A

Fibreglass, Kevlar and carbon fibre

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14
Q

Result from bag press moulding?

- HA

A

A bend as good as the mould, more uniform structure

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15
Q

Why is a large amount of pressure needed in Laminating?

- HA

A

To create accurate shapes, along with highly accurate moulds

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16
Q

Is clamping or a bag press better for creating a high quality laminated products?
-EW

A

A bag press as the pressure is even across the surface of the product and the glue will cure evenly

17
Q

Why do the car industry favour carbon fibre use in cars?

-EW

A

It has a very high strength to weight ratio. It is incredibly rigid when set/cured for its very small weight.

18
Q

How is colour added to a laminate composite if desired?

-EW

A

A gel coat layer can be applied and can be mixed with a very small amount of pigment to give colour.

19
Q

Why is are composite laminates so expensive?

-EW

A

The man hours required to make them are huge, and it is a highly skilled job too.

20
Q

Plywood is a composite. True or False?

-EW

A

False it is commonly considered a composite which is wrong.