L10 Tablets Flashcards
Define tablet
Compressed powder of drug and inert excipients
Define medicine
A drug suitable for administration to the public
Define capsule
Drug and excipient contained in a gelatin shell
Caplet define
Compressed powder in the shape of a capsule
When did first tableting machine appear
1843 - to form potassium carbonate compacts
Wellcome first used the word tablet in 1878. Now the most popular dosage form …. %
70% with over 500 pharmacopeia entries
Eight types of tablet
Which ones much had soluble excipients?
Un coated Sugar/film coated Controlled release 4 Effervescent Soluble Chewable Sublingual 8 Lozenges 4-8 must be soluble as pt don't like grittiness
Advantages of tablets
- Convenience light,portable, compact)
- accurate dosage / min variability
- greater physiochemical stability than liquid preps
- rate of release can be tailored
- mass production
- simple and cost effective
- patient acceptability
Disadvantages of tablets
Swallowing
Difficulty to prepare certain formulations (eg. Sub 50microg)
Poor wetting and low solubility drugs
Bitter taste/bad odour
Oxygen/moisture sensitivity requires coating of some tablets p
Essential tab properties
- accurate/uniform dose
- uniform weight/appearance/diameter
- recognisable/patentable shape (difficult to make Viagra diamond -less counterfeits)
- must withstand stress of processing and a handellnig
- capable of breaking down in the stomach
- suitable dissolution rate
- moisture and temperature stability
For particulate systems to be made into tablets 3 requirements
- Particles sufficiently free flowing
- When cub jet to force the particles compact and adhere with adequate strength
- Adhesion by the tablet must be avoided
Outline of tablet manufacturing process
Mixing - for consistency and flow characteristics
Tableting - fill, compaction, ejection
Coating - protective/palatable coaching
Purpose of granulation
Ensure drug is in every part if powder and thorough mixing
Tablet punches and dies are changed every…. To ensure….
Five days to ensure quality control, unique identifier
Security and accountability
Output of tableting machines
3000 to one million per hour
Principle of how tableting machine works
Die is filled to certain depth with powder
Compressed between two punches
Compression force ended by removal of upper punch
Lower punch moves upward to eject tablet
Two types of tablet press
Single (eccentric punch press)
Rotary presses
Single punch ores movement is controlled by
Eccentric cam
what is the niche for signs punch machines?
Developing formulations in early batches for manufacturing due to limited availability of drug substance. In research and development labs.
Slow production rates 85/mi
Feed of a single punch machine is called
Shoe - fills up die and later pushes formed tablet away
Commercial manufacture machines are usually
Rotary tablet machines. Up to 79 station each producing 105
/min
How do we ensure a tablet is the exact weight
Use the volume of the die, fill in with powder.
Plastic deformation
Not reversible once stress is removed.
There is a yield point. Until then Young’s modulus applies.
Once energy cannot be held anymore it is released as heat and plastic deformation occurs
Plastic deformation is desirable/undesirable
Desirable. No bonds formed by tablet stays this shape
Three stages of powder compression
Densification - rearrangement of powders to minimize free space, dependent on force, size, friction
Deformation - particles have no more room, plastic, eleaxtic, fragmentation may occur (lactose)
Bonds form- particles very close together so gecko forces kick in, van der waals, electrostatic, solid bridges by dissolution and recrystallisation
Why do we use metal for dies etc?
deformation produces a lot of heat, conduct the heat away
Four types of tablets by production method
Moulded
Compressed
Sintered
Effervescent
Moulded tablets formed by
Moulding a soft mass with suitable solvent - advantage is quick disintergreation in water
Prep process of moulded tablets
Drug + diluent Moisten with alcohol Mix into wet mass Fill holes in top portion of mould Press top portion of mould into lower and press to place tablets in top of pegs Dry, remove and package.
Compressed tablets can be divided into two methods
- Wet granulation
- Dry methods: - dry granulation (slugging or roller compaction)
- direct compression
Why is dry granulation more popular than direct compression
Ensures consistency and distribution of drug in tablet
Why do we make particles smaller for direct compression?
Gravity with segregate particles bit size if they are too large.
Smaller size makes them stick to eachother more so less segregation