Just in team and lean operations Flashcards

1
Q

who invented JIT & lean operations?

A

Toyota

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2
Q

What does “lean” stand for?

A

strive for excellence and continuous improvement

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3
Q

What is a worker’s role in lean operations?

A

find mistakes and identify causes

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4
Q

What principles does lean management follow?

A
  • identify customer value
  • focus on processes that create value
  • eliminate waste to create flow
  • Produce only according to consumer demand
  • strive for perfection
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5
Q

Who contributed the following principles?

  • eliminate waste to create flow
  • Produce only according to consumer demand
  • strive for perfection
A
  • eliminate waste to create flow –> Muda
  • Produce only according to consumer demand –> Kanban
  • strive for perfection –> Kaizen
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6
Q

What does Kanban mean?

A

Signal / Card

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7
Q

Define Kanban

A
  • used to highlight need for production of (small) number of components
  • restock triggered by actual material use
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8
Q

How does Kanban work?

A
  • use or circulating boxes/containers
  • every box/container has a Kanban card
  • as container emties card signifies need for refill
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9
Q

What is the supermarket principle?

A

Material is taken from storage, delivering department is authorized to refill the intentionally small storage

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10
Q

What is just in time (JIT)?

A

Refilling stocks just before they are about to run out

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11
Q

What are the advantages of JIT?

A
  • allows lower stocking levels

- improves relationship with resellers

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12
Q

What are the major disadvantages of JIT?

A
  • multiple sourcing is difficult

- only works well if demand fluctuates very little

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13
Q

Requirements suppliers in JIT

A
  • tight relationship between suppliers & company
  • need to deliver asap
  • need to be close by
  • need to be reliable
  • short setup times
  • cheap set up
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