Introduction Flashcards
Paths to cost reduction
-cut services
-reduce labor (layoff)
-contract work out
-eliminate product features
-remove roadblocks so your employees can produce
-assign resources to bottlenecks
maximize internal capabilities
focus on what the customer wants to buy
combines ideologies that aims to reduce or eliminate wastes and variations among processes in an organization
Lean
Six Sigma
Problem Solving tools
-kanban
-kaizen
-spc
-JIT-pull
-Visual Mgt
-5S
-Setup Reduction
-Value Stream Mapping
-Hypothesis testing
-anova
-doe
-dfss
-root cause analysis
Focus on what is to VALUE to customer
Lean
Maps the actions required to produce
Value Stream Mapping
Separate the non-value added with the value added
Lean
Produce only what the customer needs
Pull system
more to value than just costs
Value
“defined by the ultimate customer”
-womack
Value
what does VOC means?
Voice of the Customer
value is expressed in terms of …
specific product or function or capability
“what does the customer wants to buy?”
Value
“What would they pay extra for?”
Value
types of activities
Value added
Non-Value added
brings product closer to its final form
Value added
changes the form, fit, function
Value added
an activity that a customer is willing to pay for
Value added
does not contribute to bringing the products into final form
Non-Value Added
doesn’t improve the form,fit, function of the product or service on the first pass
non value added
an activity a customer is not willing to pay for
non- value added
waste
non-value added
improve value added work steps, better tools, machines, instruction, redult: small timesavings
Traditional Focus of Lean Approach