IBONG TIRIRIT (MDSP 1) Flashcards
This radial distance in a gear is measured between the addendum and dedendum circle, and is the sum of the addendum
and the dedendum? How do you call this distance?
a) Addendum
b) Whole depth
c) Working depth
d) Space width
Whole depth
What is the polar section modulus of a solid shaft with a diameter of 101.6 mm?
a) 209.5 cm3 b) 209.5 cm4 c) 205.9 cm3 d) 205.9 cm4
205.9 cm3
This minimum distance is measured between the non-driving side of a tooth and the adjacent side of the mating tooth. It is
the amount by which the width of a tooth space exceeds the thickness of the engaging tooth measured on the pitch circle.
What is this distance?
a) Circular pitch b) Whole depth c) Backlash d) Space width
Backlash
With the water interruptions prevailing in your town, you have been asked to design an upright cylindrical water tank 6
meters in diameter and 6 meters high, vented, and to be filled completely with water. Determine the minimum thickness of
the tank plate if the stress is limited to 40 Mpa.
a) 3.3 mm b) 4.4 mm c) 5.5 mm d) 8.8 mm
4.4 mm
What is the algebraic difference between the maximum limit and the corresponding basic size?
a) Fundamental deviation b) Upper deviation c) Lower deviation d) Tolerance
Upper deviation
A steel shaft 1.75 inches in diameter transmits 40 Hp at 1800 rpm. Assuming a modulus of rigidity of 12 x 106 psi, find the
torsional deflection of the shaft in degrees per foot length.
a) 0.0073 b) 0.0037 c) 0.0063 d) 0.00013
0.0073
What is the algebraic difference between the minimum limit and the corresponding basic size?
a) Fundamental deviation b) Upper deviation c) Lower deviation d) Tolerance
Lower deviation
A helical-coil spring has a mean coil diameter of 1 inch and a wire diameter of 1/8 inch. Determine the curve correction
factor of the spring.
a) 1.144 b) 1.44 c) 1.1144 d) 1.1414
1.1144
This is either the upper or the lower deviation, depending on which is closer to the basic size. How do you call this
deviation?
a) Fundamental deviation b) Upper deviation c) Lower deviation d) Tolerance
Fundamental deviation
A vise is equipped with a 1-inch single square thread, with 4 threads per inch. The frictional radius of the collar is 0.5 inch.
The coefficient of friction for both the collar and threads is 0.20. How much external torque must be applied to produce a
force of 200 lb against the jaws of the vise?
a) 39.73 in-lb b) 33.97 in-lb c) 37.93 in-lb d) 39.37 in-lb
37.93 in-lb
What is the difference between the maximum and minimum size limits of a part?
a) Allowance b) Tolerance c) Deviation d) Basic size
Tolerance
A helical-coil spring has a mean coil diameter of 1 inch and a wire diameter of 1/8 inch. Determine the Wahl factor of the
spring.
a) 1.148 b) 1.184 c) 1.418 d) 1.814
1.184
It is the capacity of a material to absorb energy when it is deformed elastically and then, upon unloading, to increase this
energy. What is this capacity of a material?
a) Resilience b) Toughness c) Rigidity d) Ductility
Resilience
A helical-coil spring has a mean coil diameter of 1 inch and a wire diameter of 1/8 inch. Determine the value of
Bergstrassar factor of the spring.
a) 1.172 b) 1.712 c) 1.217 d) 1.271
1.172
How do you call the strain energy per unit volume required to stress a material from an unloaded state to the point of
yielding?
a) Modulus of roughness b) Modulus of elasticity c) Modulus of rigidity d) Modulus of resilience
Modulus of resilience
Compute the tooth thickness of a 14.5o spur gear with diametral pitch of 5.
a) 0.23140 inch b) 0.31416 inch c) 0.43140 inch d) 0.03140 inch
0.31416 inch
How do you call a structural member designed to support loads perpendicular to its longitudinal axis?
a) Cantilever beam b) Beam c) Overhanging beam d) Column
Beam
Compute the speed of the gear mounted on a 52.5 mm diameter shaft receiving power from a driving motor with 250 Hp.
a) 2 182 rpm b) 2 071 rpm c) 2 265 rpm d) 2 341 rpm
2 265 rpm
It is a load applied transversely to longitudinal axis of member. How do you call this load?
a) Bending load b) Combined load c) Distributed load d) Cyclic load
Bending load
What is a load distributed over an entire area?
a) Bending load b) Combined load c) Distributed load d) Cyclic load
Distributed load
Compute the working strength of 1 inch bolt which is screwed up tightly in packed joint when the allowable working stress is 13000 psi.
a) 3 600 lb b) 3 950 lb c) 3 900 lb d) 3 800 lb
3 900 lb
It is a design approach where no catastrophic loss can occur as a result of a component failure. What is this design
approach?
a) Fail-safe design approach b) Fault free analysis approach
c) Manifest danger approach d) Redundancy approach
Fail-safe design approach
It is the condition of a machine element when it is completely inoperable, cannot perform its intended function adequately,
or is unreliable for continued safe use. What do you call this condition?
a) Fail-safe condition b) Failure condition c) Critical condition d) Salvage condition
Failure condition
Compute the nominal shear stress at the surface, in MPa, for a 50 mm diameter shaft that is subjected to a torque of 0.48
kN-m.
a) 16.95 b) 21.65 c) 19.56 d) 25.12
19.56 Mpa
How do you call a statistical data used to identify the most likely failure modes?
a) Finite element analysis b) Fault free analysis c) Failure analysis d) Random analysis
Fault free analysis
A hollow iron pipe to be designed as a column has an outside diameter of 240 mm and is subjected to a force of 80 KN.
Find the pipe thickness if the compressive stress is limited to 16 MPa.
a. 5.85 mm b. 6.85 mm c. 7.85 mm d. 8.85 mm
6.85 mm
It is a computational method used for solving complex shapes, such as those found in machinery; replaces the complex
shape with a set of simple elements interconnected at a finite set of a specific purpose. What is this computational method?
a) Finite element analysis b) Numerical method of analysis
c) Fault free analysis d) Synthesis
Finite element analysis
A uniform beam 12 meters long is fixed at one end. It has a uniform weight of 50 kg/m along its length. A load of 20 kgs.
is suspended on the beam 4 m from the free end. The moment at the fixed end is
a. 3760 kg-m b. 0.0 kg-m c. 60 kg-m d. 4800 kg-m
3760 kg-m
When a hot part is cooled suddenly by quenching, there is momentarily a high temperature gradient that induces a stress
gradient. Some metal parts under certain conditions crack as a result. How do you call this phenomenon?
a) Thermal-shock failure b) Thermal fatigue c) Honing d) Quenching
Thermal-shock failure
A 20o straight-tooth bevel pinion having 14 teeth and a diametral pitch of 6 teeth/inch drives a 42-tooth gear. The two
shafts are at right angles and in the same plane. Find the pitch angle of the pinion.
a) 18.4o b) 20o c) 14.5o d) 20.5o
18.4o
How do you call the diameter of the imaginary cylinder that bounds the crest of an external thread and the roots of an
internal thread?
a) Mean diameter b) Stress diameter c) Minor diameter d) Major diameter
Major diameter
A 20o straight-tooth bevel pinion having 14 teeth and a diametral pitch of 6 teeth/inch drives a 32-tooth gear. The two
shafts are at right angles and in the same plane. The pinion is to transmit 1800 rpm and transmitting 50 hp. Determine the
pitch diameters of the gears.
a) 2.33 inches and 5.36 inches b) 3.23 inches and 3.56 inches
c) 5.36 inches and 6.36 inches d) 2.33 inches and 2.33 inches
2.33 inches and 5.36 inches
It is a measure of the change in length of a material subjected to a change in temperature. How do you call this property of
the material?
a) Toughness b) Coefficient of thermal expansion
c) Thermal conductivity d) Electric Resistivity
Coefficient of thermal expansion
A 1-inch diameter shaft has a single disc weighing 75 lb mounted midway between two bearings 20” apart. Find the lowest
critical speed in rpm. Neglect the weight of the shaft. Assume that the modulus of elasticity is 30 x 106 psi.
a) 2038 rpm b) 2308 rpm c) 2380 rpm d) 2803 rpm
2038 rpm
What is a condition where one surface is comparatively free of stress?
a) Octahedral plane b) Biaxial or Plane stress c) Strain plane d) Principal normal stress
Biaxial or Plane stress
A flywheel weighing 457 kg has a radius of 375 mm. How much energy, in N-m, does the flywheel loss from 3 rps to 2.8
rps?
a) 368 b) 150 c) 1474 d) 38
1474 N-m
How do you call the circle on a gear that corresponds to the contact surface of the friction wheel?
a) Addendum circle b) Root circle c) Pitch circle d) Base circle
Pitch circle
A triple threaded worm has a pitch diameter of 3 inches. The wheel has 25 teeth and a pitch diameter of 5 inches. Material
for both the wheel and the wheel is phosphor bronze. Determine the helix angle of the gear.
a) 11.31o b) 13.11o c) 11.13o d) 10.13o
11.31o
This material is the most popular alloy spring steel for conditions involving higher stresses than can be used with the high- carbon steels and for use where fatigue resistance and long endurance are needed; this is also good for shock and impact
loads.
a) Chrome silicon b) Chrome vanadium c) hard-drawn wire d) Oil-tempered wire
Chrome vanadium
What is the largest roller chain size that can be used for power transmission at a sprocket speed of 1000 rpm?
a) RC 35 b) RC 50 c) RC 80 d) RC 60
RC 60
These are gears with teeth formed on conical surfaces and are used mostly for transmitting motion between intersecting
shafts. How do you call these gears?
a) Spur gears b) Helical gears c) Bevel gears d) Worm gearings
Bevel gears
A single square thread power screw is to raise a load of 70 kN. The screw has a major diameter of 36 mm and a pitch of 6
mm. The coefficient of thread friction and collar friction are 0.13 and 0.10 respectively. If the collar mean diameter is 90
mm and the screw turns at 60 rpm, find the axial linear speed of the screw.
a) 5 mm/s b) 6 mm/s c) 7 mm/s d) 5.5 mm/s
6 mm/s
A double thread ACME screw driven by a motor at 400 rpm raises the attached load of 900 kg at a speed of 10 m/min. The
screw has a pitch diameter of 36 mm; the coefficient of friction on threads is 0.15. The friction torque on the thrust bearing
of the motor is taken as 20 % of the total input. Determine the lead angle.
a) 12.465o b) 14.265o c) 15.462o d) 16.452o
12.465o
What Hp can a 1-inch diameter short shaft transmit at 380 rpm?
a) 3 Hp b) 18 Hp c) 10 Hp d) 7.1 Hp
10 Hp
A spur pinion rotates at 600 rpm and transmits 25 kW to a mating gear. The pitch diameter of the pinion is 100 mm, and
the pressure angle is 20o
. Determine the tangential load, in N.
a) 7660 b) 6790 c) 3900 d) 3098
7660 N
A bearing that primarily guides the motion of a machine member without specific regard to the direction of load
application.
a) Journal bearing b) Clearance bearing c) Guide bearing d) Thrust bearing
Guide bearing
A multiple-disk clutch, composed of three plates with a small diameter of 150 mm and large diameter of 200 mm, is
designed to transmit 100 kW at 3000 rpm at a coefficient of friction of 0.5. Determine the spring force needed to engage
the clutch.
a) 2820 N b) 2428 N c) 5460 N d) 3638 N
3638 N
A wire rope lifts a load of 10 kips at a maximum speed of 1000 feet per minute, attained in 5 seconds starting from rest.
The rope has a metallic cross sectional area of 0.4 in2
. Determine the maximum tensile stress on the rope in ksi.
a) 26.2 b) 25.0 c) 27.6 d) 32.4
27.6 Ksi
What is the bursting steam pressure of a hemispherical steel shell with a diameter of 100 inches and made of 0.0635-m
thick steel plate, if the joint efficiency is 70 % and the tensile strength is 60 000 psi?
a) 4 020 psi b) 4 200 psi c) 2 400 psi d) 2 040 psi
4 200 psi
A cylinder having an internal diameter if 508 mm and external diameter if 914.4 mm is subjected to an internal pressure of
69 MPa and an external pressure of 14 MPa. Determine the hoop stress at the inner surface of the cylinder.
a) 90.11 MPa b) 91.10 MPa c) 911.0 MPa d) 19.10 Mpa
90.11 MPa
What length of a square key is required for a 4-in diameter shaft transmitting 1000 hp at 1000 rpm? The allowable shear
and compressive stresses in the key are 15 ksi and 30 ksi, respectively.
a) 2.1 inches b) 2.8 inches c) 3.2 inches d) 4.2 inches
2.1 inches
Which of the following are the compositions of stainless steel 302?
a) 18 % chromium and 8 % nickel b) 18 % nickel and 8 % chromium
c) 18 % chromium and 8 % phosphor bronze d) 18 % bronze and 8 % vanadium
18 % chromium and 8 % nickel
The root diameter of a double square thread is 0.55 inch. The screw has a pitch of 0.2 inch. Find the number of thread per
inch.
a) 0.2 threads/inch b) 10 threads/inch c) 5 threads/inch d) 2.5 threads/inch
5 threads/inch
A single square thread power screw is to raise a load of 70 kN. The screw has a major diameter of 36 mm and a pitch of 6
mm. The coefficient of thread friction and collar friction are 0.13 and 0.10 respectively. If the collar mean diameter is 90
mm and the screw turns at 60 rpm, find the combined efficiency of the screw and collar.
a) 15.32 % b) 12.53 % c) 13.52 % d) 15.97 %
12.53 %
Determine the power capacity of a cone clutch under uniform pressure and assuming the following conditions: major
diameter = 250 mm; minor diameter = 200 mm; length of conical elements in contact = 125 mm; rotational speed = 870
rpm; coefficient of friction = 0.30; and allowable pressure = 70 kPa. a) 25.74 Hp b) 24.75 Hp c) 27.45 Hp d) 24.57 Hp
25.74 Hp
Three extension springs are hooked in series that support a single weight of 100 kg. The first spring is rated at 4 kN/m and
the other two springs are rated 6 kN/m each. Determine the equivalent stiffness of the three springs.
a) 1.71 kN/m b) 5 kN/m c) 2.71 kN/m d) 3.71 kN/m
1.71 kN/m
These springs are made from one or more flat strips of brass, bronze, steel or other materials loaded as cantilevers or
simple beam.
a) Torsion springs b) Leaf springs
c) Garter springs d) Drawbar springs
Leaf springs
A flat belt is 6 inches wide and 1/3 inch thick and transmits 20 Hp. The center distance is 8 ft. The driving pulley is 6
inches in diameter and rotates at 2 000 rpm such that the loose side of the belt is on top. The driven pulley is 18 inches in
diameter. The belt material is 0.035 lb/in3 and the coefficient of friction is 0.30. Determine the belt net tension.
a) 201 lb b) 210 lb c) 102 lb d) 120 lb
210 lb
A pulley 600 mm in diameter transmits 40 kW at 500 rpm. The arc of contact between the belt and pulley is 155o
, the
coefficient of friction between belt and pulley is 0.35 and the safe working stress of the belt is 2.1 MPa. Determine the belt
tensions ratio, neglecting the effect of centrifugal force.
a) 2.578 b) 2.857 c) 5.287 d) 5.782
2.578
This refers to the space between adjacent coils when the spring is compressed to its operating length.
a) Coil clearance b) Pitch c) Lead d) Deflection
Coil clearance
Select a deep-groove ball bearing to carry a radial load Fx = 800 lb and a thrust load Fz = 700 lb at 1750 rpm. The service
is 8 hr/day, but it is not continuous; design for 20 000 hr. The operation is smooth with little vibration; the outer ring
rotates. Determine the design life in mr with no more than 10 % failure.
a) 20100 mr b) 2100 mr c) 2001 mr d) 1200 mr
2100 mr
Determine the Hp lost when a collar is loaded with 2000 lb, rotates at 50 rpm, and has a coefficient of friction of 0.15. The
outside diameter of the collar is 4 inches and the inside diameter is 2 inches.
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp
0.3714 Hp
In a lathe machine, it is the diameter of the largest workpiece it can rotate in a chuck or between centers without hitting the
bed.
a) Chuck diameter b) Swing c) Distance between centers d) Spindle diameter
Swing
What load in N must be applied to a 25 mm round steel bar 2.5 m long (E = 207 Gpa) to stretch the bar 1.3 mm?
a) 42 000 N b) 52 840 N c) 53 000 N d) 60 000 N
52 840 N
This is a general term that refers to the mating of cylindrical parts such as bolt or a hole; it is used only when the internal
member is smaller that the external member. How do you call this?
a) Clearance b) Interference c) Allowance d) Tolerance
Clearance
A 50-mm diameter shaft is to transmit 12 kW power at a speed of 500 rpm, determine the mean diameter of the pin, under
double shear, for a material having a safe unit stress of 40 N/mm2
. a) 11.08 mm b) 12.08 mm c) 13.08 mm d) 10.08 mm
12.08 mm
This is a lubrication condition where non-conformal surfaces are completely separated by lubricant film and no asperities
are in contact. How do you call this lubrication condition?
a) Elastohydrodynamic lubrication b) Boundary lubrication
c) Hydrodynamic lubrication d) Hydrostatic lubrication
Elastohydrodynamic lubrication
A 1200 mm cast iron pulley is fastened to 112.5 mm shaft by means of a 28.13 mm square key 175 mm long. The key and
shaft have a shearing stress of 14 000 psi. Determine the force acting at the pulley that will shear the key.
a) 10 015 lb b) 11 005 lb c) 11 050 lb d) 10 501 lb
10 015 lb
A 75-mm diameter shaft is transmitting 350 kW at 650 rpm. A flange coupling is used and has 6 bolts, each 18 mm in
diameter. Find the required diameter of the bolts circle based on an average shearing stress of 27.5 MPa.
a) 245 mm b) 254 mm c) 452 mm d) 425 mm
245 mm
How do you call the flattened end of a shank, and intended to fit into a driving slot in the socket?
a) Handle b) Tang c) Relief d) Tip
Tang
If a sleeve bearing has an outside diameter of 38.1 mm and a length of 50.8 mm, the wall thickness is 3/16 inch. The
bearing is subjected to a radial load of 500 kg. What is the bearing pressure, in psi?
a) 904 psi b) 409 psi c) 490 psi d) 940 psi
490 psi
This material is the most popular alloy spring steel for conditions involving higher stresses than can be used with the high- carbon steels and for use where fatigue resistance and long endurance are needed; this is also good for shock and impact
loads.
a) Chrome silicon b) Chrome vanadium c) hard-drawn wire d) Oil-tempered wire
Chrome vanadium
Determine the minimum whole depth of spur gear of 14.5o
involute type with diametral pitch of 24 and circular pitch of
0.1309 inch.
a) 0.09000 inch b) 0.08900 inch c) 0.0899 inch d) 0.089758 inch
0.0899 inch
A parallel helical gear set was a 17-tooth pinion driving a 34-tooth gear. The pinion has a right-hand helix angle of 30o
, a
normal pressure angle of 20o
, and a normal diametral pitch of 5 teeth/in. Find the axial circular pitches.
a) 1.2566 inches/tooth b) 1.6625 inches/tooth c) 1.6526 inches/tooth d) 1.6256 inches/tooth
1.2566 inches/tooth
For an American Standard Screw Threads, what does 6-32 UNC designate?
a) Size 6, 32 threads per inch, coarse thread b) 6 inches basic diameter, 32 threads per inch, coarse thread
c) Size 6, 32 threads per inch, fine thread d) 32 inches basic diameter, 6 threads per inch, coarse thread
Size 6, 32 threads per inch, coarse thread
Determine the Poisson’s ratio of a material whose modulus of elasticity is 200 GPa and whose modulus of rigidity is 80
GPa.
a) 0.33 b) 0.25 c) 0.38 d) 0.22
0.25
A steel has a BHN = 300. What is its approximate ultimate strength in ksi?
a) 300 ksi b) 150 ksi c) 75 ksi d) 200 ksi
150 ksi
If the angular deformation of a solid shaft should not to exceed 1o
in a length of 1.8 m and the allowable shearing stress is
83 MMa, what is the diameter of the shaft? Assume that the shaft material has G = 77 x 106 kPa.
a) 222.34 mm b) 234.22 mm c) 23.42 cm d) 24.22 cm
222.34 mm
How do you call the process of producing the residual compressive stress of machine parts, which is performed by
directing the a high velocity stream of hardened balls or pellets at the surface to be treated.
a) Nitriding b) Shot blasting c) Peening d) Tempering
Shot blasting
Determine the Hp lost when a collar is loaded with 2000 lb, rotates at 50 rpm, and has a coefficient of friction of 0.15. The
outside diameter of the collar is 4 inches and the inside diameter is 2 inches.
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp
0.3714 Hp
It is a process that produces residual compressive stress on the machine part, which uses a series of hammer blows on the
surface.
a) Nitriding b) Shot blasting c) Peening d) Tempering
Peening