Hasell - case studies and basics Flashcards

1
Q

What are crosslinks?

A
  • a small region in a macromolecule from which at least four chains emnate
  • formed by reactions involving sites or groups on existing macromolecules or by interactions between existing macromolecules
  • normally irreversible
  • usually don’t melt or dissolve
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2
Q

what are the three types of polymer structures?

A

linear, branched, crosslinked

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3
Q

what material types are crosslinks characteristic of?

A

thermosetting materials

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4
Q

what is ‘curing’?

A

the crosslinking of thermosetting resins

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5
Q

what are thermoplastics?

A

normally linear
can be melted and remoulded by heating

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6
Q

examples of thermoplastics?

A

polyethene, polyvinyl chloride, polystyrene

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7
Q

what are thermosets?

A

usually crosslinked and insoluble
can’t be melted or remoulded by heating
stronger due to crosslinks
need to be moulded into final form before curing (reactive injection moulding)
difficult or impossible to recycle

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8
Q

what is DCPD

A

dicyclopentadiene

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9
Q

use of DCPD

A

to product automobile body parts

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10
Q

properties and description of DCPD

A

good impact and corrosion resistance

1) first forms a linear polymer (thermoplastic) by ROMP
2) then crosslinked by reacting the other double bond (thermoset)
3) done by reaction injection moulding

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11
Q

what is ROMP?

A

ring-opening metathesis polymerisation

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12
Q

what are the two arrangements for polymer chains?

A

amorphous, crystalline

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13
Q

what is amorphous v crystalline arrangement?

A

amorphous chains are randomly ordered (wet spaghetti), crystalline chains are arranged in an orderly manner (dry spaghetti)

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14
Q

what type of arrangement are lamallae?

A

crystalline

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15
Q

what is the result of crystallinity?

A

INCREASES:
density (crystals closer together)
solvent resistance (harder for solvent to enter in-between molecules)
opacity (the crystallites scatter more light)

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16
Q

what does crystalline melting point depend on?

A

1) molecular weight (will be a mixture)
2) crystallite size
3) presence of co-monomers
4) impurities (solvents, plasticisers, monomers)

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17
Q

How is crystal melting temperature denoted?

A

Tm

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18
Q

How is crystal melting temperature measured?

A

DSC

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19
Q

How is degree of crystallinity denoted?

A

Xc

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20
Q

How is degree of crystallinity measured?

A

PXRD or DSC

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21
Q

What does PXRD measure?

A

angle and intensity of scattering from the sample

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22
Q

eq for Xc?

A

Intensity of the crystalline regions/ (intensity of the crystalline + amorphous regions)

intensity measured from the area under the curves of the PXRD graph

amorphous = broader peaks along the bottom

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23
Q

what is the glass transition temp?

A

only for the amorphous phase of polymers
above the Tg the polymer is rubbery (chains can move over each other)
below the Tg the polymer is glassy (chains lack thermal mobility) - will shatter like glass if cold

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24
Q

how is Tg measured?

A

DSC

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25
How does Tg change with chain length?
longer chains = higher Tg
26
what is considered high temp for high performance polymers?
greater than 150C
27
what are high performance polymers?
retain desirable mechanical, thermal, and chemical properties when under harsh conditions (high temp, pressure, corrosive chemicals)
28
Is polyimide (PI) amorphous or crystalline?
amorphous
29
Is polyethylenimide (PEI) amorphous or crystalline?
amorphous
30
is PES amorphous or crystalline?
amorphous
31
is PTFE amorphous or crystalline?
crystalline
32
is PEEK amorphous or crystalline?
crystalline
33
is polyamide (PA) (Nylon) amorphous or crystalline?
crystalline
34
is PMMA amorphous or crystalline?
amorphous
35
is PETG amorphous or crystalline?
amorphous
36
is PVC amorphous or crystalline?
amorphous
37
is HDPE/LDPE amorphous or crystalline?
crystalline
38
what is the structure of Teflon?
same as polyethylene but 4F instead of 4H
39
Describe properties of Teflon
1) very unreactive (strong C-F bonds) 2) repels water and hydrocarbons (due to fluorination) 3) very resistant to solvents and corrosion so used for scientific and medical components 4) semicrystalline
40
Disadvantages of Teflon?
1) no known solvents for it 2) too high viscocity to melt, doesn't flow but decomposes if heated more 3) to be shaped it needs to be granulated and compressed at high temp
41
Tm, Tg, and relative crystallinity of Teflon?
Tm = 320-330C Tg = 120-130C Xc = high (60-80%)
42
what does it mean if a polymer has both Tm and Tg?
semicrystalline
43
what polymer is PTFE?
teflon (polytetrafluoroethylene)
44
Describe PEEK
1) semicrystalline 2) high temp thermoplastic 3) made by step condensation at ~300C in polar aprotic solvents
45
Tm and Tg of PEEK?
Tg = 143C Tm = 343C
46
Advantages of PEEK
1) temperature stable to be used upto 250C 2) good chemical resistance except to strong acids 3) can be melt processed
47
What are the applications of PEEK?
for bearings, piston parts, HPLC columns, valves, electrical insulation, medical implants bc it doesn't wear down easily
48
What are aramids?
aromatic polyamides
49
describe kevlar
1) aramid 2) not melt-processable - decomposes below its melting point 3) requires conc sulfuric acids and specialist equipement for processing 4) very strong temp resistance ~500C 5) normally spun into fibres 6) high strength and lightweight
50
why does kevlar have such strong temp dependence?
the chains are all directed into the trans conformation, cis would be sterically hindered by the phenol hydrogens trans conf allows hydrogen bonding between linear chains
51
applications of kevlar
bulletproof vests and military armour, ropes, sails and sport equip, fireproof clothing, in composites with epoxy resin
52
describe kapton
1) heterocyclic polyimide - strong, good thermal and chemical resistance 2) soluble intermediate but insoluble product 3) product is thermoset so doesn't melt and is hard to process 4) stable upto 400C
53
describe kapton
1) heterocyclic polyimide - strong, good thermal and chemical resistance 2) soluble intermediate but insoluble product 3) product is thermoset so doesn't melt and is hard to process 4) stable upto 400C 5) linear
54
why is the intermediate of kapton soluble and the product isnt?
intermediate = polyamic acid: the O=C-NH is bent so gives some flexibility
55
why is Kapton a linear polymer but also an insoluble thermoset?
the electron acceptors are the carbonyl groups on the ONE SIDE of the rings, the nitrogen atoms inside are the electron donors the other carbonyl groups the other side of the ring pull electron density away from the acceptor units the polyimides stack to arrange so the electron acceptor is above the electron donor, allowing the electron donor/acceptor groups to interact with the adjacent other group
56
applications of kapton?
1) thermal and electrical insulation 2) circuit boards 3) x-ray diffraction windows (doesn't diffract) 4) insulating heat shields when coated with Al for spacecraft 5) thermal blankets
57
Describe phenol-formaldehyde
1) chemically stable and inflammable 2) Bakelite = electrically insulating and resistant to damage 3) forms a 3D network 4) once melted cannot be molded - only cut
58
how is phenol-formaldehyde synthesised? MECHANISM
1) e- from O on the phenol goes back into the bond while the double bond next to it attacks the H2C of the methanol 2) proton transfers and methanol is now attached to the double bond next to the phenol whihc has been regenerated 3) attached methanol is protonated until the H2O leaves it and Ch2+ remains attached 4) the H2C+ is attacked by another new phenol molecule to add the whole molecule to it so it is a double ring structure ACID CATALYSED SO REACTS AT ORTHO OR PARA POSITIONS
59
Describe epoxy resins?
- the epoxy group is strained and very reactive which allows reaction with many hydrogen donors - often use multifunctional (so not linear) amines to crosslink - most are based on bisphenol A and epichlorohydrin
60
How are epoxy resins made?
1) bisphenol is made from 2 phenols and acetone (condensation reaction) 2) bisphenol A then reacts under basic conditions with epichlorohydrin
61
How is the degree of polymerisation controlled with epoxy resins?
by controlling the ratio of bisphenol A to epichlorohydrin
62
why do do multifunctional amines act as crosslinkers?
they have two sets of NH2 so reaction can occur at any of the 4 proton positions to produce a highly crosslinked structure
63
describe rubber
- natural rubber is polyisoprene - synthetic rubber can be made from isoprene, butadiene, or often copolymer of styrene and butadiene -vulcanised to crosslink
64
describe vulcanisation
- the reactive sites are unsaturated groups, sulfur bridges for inbetween these (can be one or many S atoms)
65
how does vulcanisation with sulfur change the properties of rubber?
makes the linear rubber into a cross-linked thermoset
66
How does the amount of crosslinking change the properties of rubber?
lower crosslinking = elastic & durable higher crosslinking = hard and brittle
67
Why is S8 unstable without crosslinker?
depolymerises back into the rings bc of the radicals on each end
68
applications for phenol-formaldehyde?
replacement for ivory electrical items, jewellery
69
applications of epoxy resins?
glues
70
applications of rubber?
car tyres, soles of shoes, rubber bands
71
at what temperature does S8 melt and ring-open to polymerise in inverse vulcanisation?
over 159C
72
describe inverse vulcanisation
1) 50% or more S8 = polymeric sulfur crosslinked by small organic molecule 2) first crosslinker reported was DIB 3) no solvents, simple synthesis, atom efficient
73
applications for inverse vulcanised polymers
1) more stable LiS batteries 2) IR- transparent lenses 3) recyclable/repairable crosslinked polymers (vitrimers) 4) heavy metal capture 5) thermal/electrical insulation 6) antimicrobial materials