Glass and Masonry Flashcards

1
Q

What is Masonry?

A

Blocks of something solid & strong, usually held together with mortar.

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2
Q

What is the difference between structural Masonry and Veneer?

A

Structural masonry is when the entire structure is made from masonry, veneer is a masonry front
with steel/concrete/wood structural elements.

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3
Q

Advantages of Masonry

A

+ Can use locally available stones, or local clay to make bricks
+ Tends to give high thermal mass
+ Usually durable (>500 years in many structures)
+ Usually high fire resistance

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4
Q

Disadvantages of Masonry

A
  • Unreinforced masonry has little resistance to shearing forces in an earthquake
  • Requires manual labour, hard to mechanise
  • Difficult to make very tall structures
  • Heavy – needs thick & strong foundation
  • Tensile/flexural strength very limited
  • Compressive strength of bricks can also be a limitation
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5
Q

Simplest masonry

A

Drystone; Oldest form of construction in the world
– Maybe most durable also?
– Interlocking stones (natural or cut)
– Requires skilled crafting to fit stones together
– For housing, filled with soil to block wind/insulate

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6
Q

Describe brickwork

A
  • Bricks usually made from baked clay (~900-1000°C)
  • Iron in clay gives reddish colour to most bricks
  • Compressive strength of bricks can be up to 100 MPa, but more commonly 20-40 MPa
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7
Q

What is Mortar?

A

Cement + sand + water

  • Lime is still used in many mortars today
  • Used to bind bricks together
  • Adhesion of mortar onto brick faces is critical
  • Often the weakest point under shear load
  • Standard mortar thickness ~5-10 mm
  • Mortar is less strong than bricks, so don’t want too much of it
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8
Q

Bricklaying

A
  • Bricks are laid overlapping so that the applied load is transferred down through the courses.
  • Can also leave a gap in between (cavity wall) for insulation
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9
Q

How is Modern Masonry based on concrete?

A

Concrete blocks (concrete masonry unit, CMU), often using fly ash cement (cinder block or breeze block)
– Fly ash gives light weight and thermal insulation
– Mostly hollow core, usually ~20 MPa compressive
– A ‘block’ is usually larger than a ‘brick’ (440×215×100 mm normal for blocks in UK)
– Precast, usually fairly fine aggregates used (no very large particles)
– Can also use aerated concrete (very lightweight), ~8 MPa

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10
Q

What is the chemistry of bricks

A

Clay and sand mixed with water, pressed into moulds, and heated to 900-1000°C
– Some water is needed for effective moulding
– Also add some organic matter & lime to accelerate firing
– ‘soft mud’ bricks have more water (~25-30%), ‘dry press’
bricks less (~8%) – more water means more variability
– Dry pressing is more expensive, but gives a better quality product (nicer finish)
– Extruded bricks (~12% water) are cut by wires from a
column of clay – becoming cheaper & more popular

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11
Q

What are the important properties of bricks and masonry?

A
Compressive strength
– Higher is better (!)
– Class A Engineering Brick 125 MPa (BS EN 771)
– Normal bricks 15-35 MPa
• Water absorption
– Lower is better
– Class A Engineering Brick <4.5%
– Normal bricks ~20-30%
• Frost resistance
– Measured by mass loss during
standard tests (BS EN 772-22)
– Measured as high/medium/low
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12
Q

What is Efflorescence and why is it a problem?

A

Moisture travels through masonry and evaporates, depositing salts on surfaces
– Salt components from mortar (lime) or from within clay/concrete bricks
– Commonly sulfate or carbonate salts
– Avoid this by keeping water out from masonry (damp-course)
– Not usually a structural problem – but ugly

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13
Q

What is the definition of glass?

A

Definition: solid material lacking long-range chemical
order, usually made by supercooling a liquid
- Zachariasen model (1932)

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14
Q

Glass transition/creation

A

Cooling (or compressing) rapidly a liquid can give a glassy
material, cooling very slowly makes crystals.
- Liquid-like local structure, disordered, “kinetically trapped”
Can define ‘glass transition’ temperature Tg
- ~500-600°C for soda lime silicate glass, ~1200 for SiO2

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15
Q

High temperatures makes glass…

A

Flow!

Note no discontinuity in viscosity-temperature plots.

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16
Q

What are glass structures called?

A

Soda-lime-silicate (Na2O-CaO-SiO2) glass
– Composition ~70% SiO2, ~15% Na2O, ~10% CaO, plus
minor MgO, K2O, Al2O3, TiO2, Fe2O3

17
Q

What are the mechanical properties of glass?

A

Extremely brittle
- Flawless glass could be very strong – but engineering
glass isn’t within 1% of this predicted strength
- theoretical compressive strength 14,000 MPa,
actual achieved usually 20-200 MPa

18
Q

How is glass strength determined?

A

Governed by size of largest flaw
Glass is very weak in tension
- even a uniaxial compression test induces some tensile stresses
- Also “static fatigue” – H2O attack on chemical bonds in
cracks makes it weaker under long-term loading

19
Q

How is toughened glass ‘safety glass’ made?

A

Toughening (tempering): heating a sheet of glass to
above Tg, then quenching surfaces rapidly
– Quenching puts surfaces into compression, centre in
tension - strengthens surface
-Can withstand more flexural load than untreated glass as its surface is held in compression which resists cracking

20
Q

What is laminated glass?

A

Glass-polymer composite for enhanced toughness
and fracture resistance
• A polymer film sandwiched between two glass sheets
– Polyvinyl-butyral is the most common; film is rolled on and heated to exclude air and bond polymer to glass
– Protects surfaces, and holds in the broken fragments if
fracture does occur

21
Q

Multiple glazing

A

Gives enhanced thermal insulation properties
– Double or triple glazing: 2 or 3 sheets of glass in a
sealed unit, with a gas layer in between
• sometimes vacuum can also be used if temperature differential isn’t ever going to be too high – very rigid
• dessicants are also sometimes used in the gas space
• Each interface gives resistance to heat transfer
• Need to be careful:
– Need very similar thickness glass inside & outside to
prevent shearing

22
Q

Draw and describe the Float Glass Process

A
  • Molten glass processed at 1050-1200 degrees celsius.

- Passed over liquid bath of molten tin achieving a very flat surface.

23
Q

What is the name of the longe-term heating process that can help glass evolve to a more ordered state?

A

Annealing

24
Q

What percentage of its theoretical strength can a manufactured glass usually achieve?

A

<2%

25
Q

Why are dry pressed bricks better than extruded bricks when subject to freeze thaw?

A

Less porous - compacted and heated

Stronger

26
Q

What is the Float glass process?

A
1- Raw materials
2- Weighing + Mixing
3- Melting: Molten glass
4- Float area: Molten Tin
5- Annealing Lehr
6- Inspection
7- Cutting &amp; storage
27
Q

Disadvantage of seismic resistance

A

• Unreinforced masonry has little resistance to
shearing forces in an earthquake
• Bam citadel, Iran, was made from adobe
(non-baked clay bricks)
– collapsed in magnitude 6.6 earthquake, 2003
• Modern seismic codes forbid unreinforced
masonry construction in earthquake zones