Gas Turbines Flashcards

1
Q

What are gas turbines used for?

A

They are used to convert heat energy into rotary motion for ships propulsion.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

What does CODLAG stand for?

A

Combination of diesel, electric and gas.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

What does IEP stand for?

A

Integrated electric propulsion.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

Name 5 advantages of using gas turbines.

A
Ability to get underway quickly
Ease of operation with the emphasis on remote control 
High power/weight ratio
Minimum shipboard maintenance 
Low manpower requirement
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

What brand turbines are found on type 23’s and where?

A

2 X Spey gas turbines, one port, one starboard

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

What is the purpose of a splitter/silencer

A

Smooth out turbulent air flow and quieten it down.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

What is the purpose of a stone guard?

A

One inch wire mesh which catches debris, mainly that which has been accidentally dropped.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

What is the purpose of a transition duct?

A

Changes air flow from square to circular without creating turbulence.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

What is the purpose of a cascade bend?

A

Metal plates inside the bend in the tube which direct air round the 90 degree bend without causing turbulence.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

What is the purpose of the engine intake flare?

A

Guides air into compressors and seals engine intake from the module that its in. Also houses the water wash ring.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

What is the purpose of the three stage filter?

A

Removes water, dirt and debris from the air entering the intake trunking.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

What is the purpose of the water wash ring?

A

Glass reinforced plastic flare that has a series of holes that allow water and CCF (compressor cleaning fluid) to be sprayed into engine intake for cleaning and maintenance.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

Explain the three stages of the air intake filter.

A

1 - Spray eliminator. Baffle plates cause air to change direction and therefore change speed. This causes water droplets to fall out of the air as they are heavier than it.

2 - Knitmesh filter. This removes particles from the air. It can be removed and replaced.

3 - Water separation. Water removed from air drains down into troughs. Manometric leg maintains water level and allows excess to drain. Water trough ensures water seal across bottom of filters, preventing unfiltered air from bypassing filter system.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

What is the purpose of the module vent flaps?

A

To isolate the module in the event of an emergency e.g. a fire. When the engine is running the module vent flaps are to be open to allow airflow to cool the module and remove any exhaust fumes.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

Explain module ventilation.

A

A depression of air is formed by the rushing exhaust gasses (Bernoulli’s theorem). Air is drawn into the module at the other end because of the depression formed. This air circulates around the module keeping it cool. Vent flaps are fitted to seal the module in case of fire. When the engine is running the flaps must be open.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

What are the five ‘strokes’ of a gas turbine?

A
Induction
Compression
Combustion
Power
Exhaust
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
17
Q

Explain the induction stage.

A

Air from the intake system is drawn into the engine.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
18
Q

Explain the compression stage.

A

Air enters from the intake at atmospheric pressure. The low pressure section increases the pressure of the air using rotating blades. Air then goes to high pressure section which increases pressure even more using faster spinning rotating blades.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
19
Q

Explain the combustion stage.

A

Combustion chambers mix compressed air with atomised fuel. For initial start up, an igniter provides a high tension spark to ignite air/fuel.
Not all the air is used initially for combustion. The majority of the air from the compressors cools the combustion can.
Primary Air – 15% - helps to atomise the fuel and provides air for the initial combustion.
Secondary Air – 10% - is used to ensure complete combustion of the fuel and provides a layer of air between the fuel and the flame tube preventing flame impingement.
Tertiary air – 75% - after cooling the combustion can the tertiary air is heated by the combustion process causing it rise in pressure and becomes the “working fluid” to drive the turbines.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
20
Q

Explain the power stage.

A

The power turbine is driven in the same way as the LP & HP turbines and drives a shaft into the main gearbox/generator. The remaining 2/3 of energy from the working fluid is used up by the power turbine.

21
Q

Explain the exhaust stage.

A

Once passed through the turbines, exhaust gasses are directed into the atmosphere via a funnel.

22
Q

What component drives the gearbox?

A

The rotary force of the power turbine turns the shaft of the gearbox.

23
Q

How are the compressors driven?

A

The HP and LP compressors are driven by the HP and LP turbines. They are connected to the compressors by shafts.

24
Q

Explain the air flow through a gas turbine system.

A

Air comes through the intake system and then down to be compressed by the compressors. It then goes into the combustion cans and get separated into primary, secondary and tertiary, with the tertiary air being the working fluid. This working fluid then goes through the HP and LP turbines and then the power turbines. Before leaving through the exhaust.

25
Q

What oil is used to lubricate a gas turbine?

A

OX22

26
Q

How is lubricating oil delivered?

A

Oil for the turbine/compressor shaft bearings is delivered by a gear wheel pump, driven by the gas turbine.

27
Q

Why are mag chips fitted and how often are they checked?

A

They are magnets that are fitted to collect bits of ferrous metal from the scavenge oil system. They give an early indication of engine wear/malfunction. They are checked every 24 hours.

28
Q

What happens to the debris found on mag chips during inspection?

A

It is not cleaned off. It is measure and logged to monitor engine health.

29
Q

Why are safety devices fitted to gas turbines?

A

To protect engines and personnel from damage or injury should the engine fail to perform correctly.

30
Q

List the 8 safety devices and trips on a gas turbine.

A
Hand trip
Fire detectors 
Power turbines entry temperature
Partial overspeed
LP and HP compressor governor 
Vibration monitor 
Power turbine overspeed
Safety interlocks
31
Q

What does the hand trip do?

A

Activates the HP fuel shut off cock.

32
Q

What does the power turbines entry temperature do?

A

Governor - monitors the temperature and controls the amount of fuel to the engine if the set levels are exceeded.
Trip - stops the engine in the event that the engine exhaust temperature exceeds safe levels.

33
Q

What does the partial overspeed do?

A

Reduces quantity of fuel supplied to reduce the engine speed in the event of temporary engine overspeed. (Turbine is out of water)

34
Q

What does the HP and LP compressor governor do?

A

Monitor and control the speed of the compressors.

35
Q

What does the vibration monitor do?

A

Monitors vibration levels of the engine, activating an alarm if the levels exceed safety parameters.

36
Q

What does power turbine overspeed do?

A

If the power turbine reaches 110% of its safe speed, the high pressure shut off cock will stop the engine by isolating its fuel supply.

37
Q

What do safety interlocks do?

A

Stop engine being operated if part of it is defective or not working.

38
Q

Name 2 hazards of gas turbines.

A

Noise

Igniters

39
Q

What are the hazards associated with ignitors?

A

They use voltages in excess of 2000 V and are potentially lethal. They must be left off for at least 5 minutes before working on them.

40
Q

Who’s permission is needed to enter a gas turbine module?

A

MEO

41
Q

What does the BCF/BTM system do?

A

It is the firefighting system. It must be armed prior to starting engine and inhibited prior to entering the engine module. To extinguish the fire, BTM is sprayed into the module, this is very toxic and therefore the module must be ventilated after use.

42
Q

What running checks are carried out on a gas turbine?

A

Pressure and temperature
Oil levels
Noise and vibration
Leaks

43
Q

How often are running checks carried out on a running engine?

A

Hourly

44
Q

What is water washing and when is it carried out?

A

It’s the procedure used to remove deposits from the compressor blades. The igniter and fuel is shut off and a mix of distilled water and CCIF is sprayed into the compressor blades.
It is carried out on WR21 every 150 running hours and on Spey every 100 hours. It is also carried out when engine performance deteriorates.

45
Q

What is a wet motor and when would it be performed?

A

Turning over the engine with fuel on and igniters off. Carried out after work has been done on the fuel system to confirm its operation and to vent any air out of the system.

46
Q

What is a dry motor and when would it be performed?

A

Turning over of the engine with fuel off and igniters off. Used to purge the combustion chamber of unburnt fuel and gasses after a wet motor or a failed start. Also to turn over the compressors to allow washing and inhibiting routines to be done.

47
Q

What is gas turbine inhibiting and when would it be performed?

A

Used when the engine is going to be shut down for 10 days or more to prevent corrosion. PX24 is sprayed into the engine to disperse the moisture and coat and protect the internal parts of the engine.

48
Q

What are the hazards and precautions associated with PX24 and CCF?

A
Highly flammable 
No smoking
PPE needed including gauntlet gloves, goggles, apron etc
Ensure engine room vent fans are running
Ensure engine igniters are isolated