Food between farm gate and consumption Flashcards
Compare food processing and food preservation
Food processing: – Conversion of raw animal and plant tissue into forms that are convenient and practical to consume – All the operations from field and farm to consumers • Food preservation – Use of specific thermal and non-thermal techniques to minimize the number of spoilage and pathogenic microorganisms in foods, making them safe and extending the shelf life
What are the 12 unit operations?
- Materials Handling 2. Seperating 3. Cleaning 4. Disintergrating 5. Pumping 6. Mixing 7. Heat exchange 8. Evaporation 9. Drying 10. Forming 11. Packaging 12. Non-thermal methods
What is materials handling?
From farm to harvest. Transport to processor. Movement within a plant of conveyor belt. Distribution of processed product
What is separating?
-solid from liquid…. ex) peeling potatoes, juice from oranges, oil from water, air removal. Sorting good from bad.
What is cleaning?
Brushing off micro filtration of bacteria from a liquid. Plant equipment and surfaces.
Disintegration?
Subdivision of food into smaller particle size. ex) grinding,cutting,dicing,roller mixing. ex) Homogenizing oil/water mixture to create emulsion.
Pumping?
Moving semi-solid paste or liquids in the plant in pumps.
Mixing?
Wide range for materials (solid, liquid, gas). and for purpose (dispersion of ingredients, emulsifying, whipping air into foam)
Heat exchange
Application or removal of heat ex) cooking, canning, pasteurization, freezing. These must be very efficient for mix heat loss.
Evaporation?
Removal of moisture from food to concentrate its solids. ex evaporated milk, juice concentrates. Often under vacuum so lowers boiling pt.
Drying?
For more extensive moisture removal than evaporation -tunnel or cabinet (solids) -Spray drying (liquids)
Describe spray drying….
Forming?
Formation of specific shapes of foods
ex) burger patties, breakfest cereal, pasta.
Why package food?
Provides protection from
- Microbial contamination
- physical dirt
- insect
- light
- air (ox)
- Moisture gain or loss
- Can be good marketing tool
What does high pressure porcessing do?
It is a non-thermal food preservation method (NO HEAT).
Used high pressure to destroy pathogenic bacteria.
What is gamma irradiation?
Non-thermal food preservation method. The radiation kills all bacteria and can make fruit and veg last way longer before going bad naturally.
What is controlling? (13th unit operation)
Controlling-
to continuously measure the steps to make sure that desired product remains quality. ex) valves, thermometers, scales….
On-line analysis and adjustments.
The NEW definition of food processing….?
The systematic combination of unit process operations into a complex total processes.
Describe the three types of food deteriorations:
Physical deterioration
chemical deteriration
biological deterioration
Physical deterioration- Phase seperation, undesired drying, loss of structure and damage due to handling
chemical deterioration- Undersired chem rxns in food, enzymatic action, lipid oxidation, toxins.
biological deterioration- microbial growth and food spoilage.
What are the 9 major causes of food deterioration?
- Growth and activity of microorganisms,
primarily bacteria, yeast and molds – Food spoilage and food safety issues
- Activity of endogenous food enzymes and other
chemical reactions within the food itself – Lipoxygenase catalyzes lipid oxidation, PPO for enzymatic browning
- Infestation by insects, parasites and rodents – (5-10% in North America, >50% some countries)
- Inappropriate temperatures for a given food, both heat and cold – e.g., chill injury for bananas, cucumbers and tomatoes can occur below 10°C
- Gain or loss of moisture • Surface moisture controlled by humidity in air around food and barrier properties of the package
- Reaction with oxygen – Oxidation of nutrients (vitamin A and C, essential fatty acids), colours, flavours, mold growth
- Exposure to light – Light induced oxidation
- Physical stress or abuse
- Time - specific time interval when quality is the highest
What are the two most common preservation techniques used?
Heating (thermal processing)
-freezing
Describe what these food preservation strategies do?
Dehydrating/drying
Acidification
Fermentation
Dehydrating/drying- prevents microorganism growth by removal of water
Acidification- Gives foods with high degree of acidicty longer perservation (pickles)
Fermentation- Desirable microbial growth that can lead to chem and physical changes that help in preservation. Can also add new flavour and colour. (yogurt, cheese, beer, bread)
Describe what these food preservation strategies do?
- Smoking
- Modificed/controlled atmosphere packaging
smoking- kill surface bacteria (wood burning produces antimicrobial components). Surface drying. Smoked flavour. Heating increases spoilage control.
Modified/controlled atmosphere packaging- Increase shelf life by controlling the gas environment in direct contact with the product. Can control anaerobic pathogenic bacteria.
Examples of different types of chemical preservatives:
Traditional?
Acidulant?
Gaseous?
Antioxidants?
Traditional – Salt, Sugar
- Acidulants – Benzoic acid salts, sorbic acid salts, lactic acid
- Gaseous – SO2, CO2
- Antioxidants – Vit E, ascorbic acid, BHT, TBHQ, BHA
What are the three main mechanisms by which heat is transferred?
Conduction, convection and radiation
Describe conduction
Conduction
– Heat energy is transferred from one molecule to an adjacent molecule (through containers)
without a gross change in the relative positions of the molecules
– Heating of solid foods
Describe convection
Convection
– Transfer of heat by groups of molecules that move as a result of differences in density or as a result of agitation
– Heating of fluid foods
Describe radiation
Radiation
– Heat transfer by electromagnetic waves emitted by hot objects (infrared range, wavelength 750 nm to 1 mm)
– Infrared, microwave, dielectric heating
What is the primary objective to cooking?
Preservative changes?
Other desierable changes?
Undesirable changes?
What is the primary objective to cooking? In crease palatability. Baking, roasting, dry heat
Preservative changes? Some destruction of spoilage and pathogenic microrganisms. Inactivation of deteriroative enzymes
Other desierable changes? Inactivation of some anti-nutritional factors (Lectins in pulses). Improved digestability of some food constitients
Undesirable changes? Loss of nutrients. Decline in sensory quality (with too much heating).
How is there nutirent loss during cooking?
- Lysine bioavailability reduced by nonenzymatic browning
- Heat sensitive vitamins: decrease in bioavailability (not concentration) – vitamin A, vitamin D
- Loss of water soluble vitamins: decrease in concentration (and bioavailability) – thiamine, niacin, folate
What is the main objective of blanching and how is it done?
Main objective- inactivate deteriorative enzymes. Kill spoilage bacteria.
Atmospheric or pressurized steam.
Less severe than canning
Normally done prior to freezing or canning of veg and drying of fruit.
What are the purposes of blanching prior to freezing or canning?
Blanching of fruits before drying?
How are these enzymes inactivated during blanching?
Lipoxygenase
Polyphenol oxidase
Pectinase
How is nutrient loss during blanching indicated?
Loss of nutrients during blanching is mainly due to leaching, thermal destruction, oxidation
- As ascorbic acid is water soluble it is often leached from cells. It is also thermally labile and subject to enzymatic breakdown.
- Therefore, loss of ascorbic acid is used as an indicator of the severity of the blanching process
When is there the least amount of loss during blanching?
Blanching with steam and air cooling (instead of rinsing)
What does pasterurization do?
A heat treatment which kills part of the microbial population present in a food – Minimum changes in sensory or nutritive value
• Pasteurization of milk – Primary objective is to kill pathogenic microorganisms; shelf life is extended due to reduction in spoilage organisms and deteriorative enzymes – Target pathogens: was Mycobacterium tuberculosis (TB), now Coxiella burnetti (Q fever)
What are the two equivalent processes in terms of microbial kill?
LTH (low temp, hold) = 63°C for 30 min
–> LTH is more detrimental to nutritional and sensory properties.
HTST (high temp, short time or flash) = 72°C for 15 sec
What is the difference between the batch process and the continuous process of pasterization?
Batch process
– Milk is heated in holding tank for a certain time
– Used only in small-scale operation
• Continuous process
– Milk flow through a heat exchanger while the desired time/temperature treatment is obtained
– Equipment: Plate heat exchanger (PHE) • High production rate
• No overheating of milk
What foods other than milk are pasterized?
Beer, juice, eggs
What is steriization?
Sterilization or “commercial sterilization” is the process used in canning, retorting and UHT (ultra high temp) processing of food
– Done at a much higher temperature than pasteurization
• It is also called Appertization, after the French scientist Nicolas Appert, who in 1810 won a prize from Napoleon for discovering way to preserve food by enclosing in hermetically sealed containers
What are other types of microorganism destruction processes?
What counts as
low-acid food?
acid?
high-acid foods?
Low-acid foods (pH > 4.5)
– Acid foods (pH 3.7 to 4.5)
– High-acid foods (pH < 3.7)
Cannning of low acid foods.
Canning of acid foods?
Canning of high acid foods?
What is so great about UHT sterilization?
Why exactly do we fucking love Tetra Pak’s??????
ASEPTIC packaging!!!!
What must be taken into consideration for heat transfer during commercial sterilization?
Heat transfer during sterilization of cans in retort occurs via:
– Conduction through can wall and solid foods
– Convection through liquid foods
• Need to make sure the cold point (x) has reached desired temperature and time
What is thermal conductivity?
Thermal conductivity is a measure of how fast a solid material can be heated
What is specific heat capacity (Cp)
The amount of heat energy required to raise the temperature of a mass unit of a substance by 1 degree celcuis
What are some factors that influence the severity of the thermal process required to commercially sterilize?
– Nature and heat resistance of the microbial population
– Initial microbial load (How many microbes are present?)
– Nature of the food (pH, chemical composition)
– Heat transfer characteristics of the container
– Heat transfer characteristics of the food
– Conditions of storage (liquid? How will it be stored?)
– Characteristics of the canning equipment • “still” retort vs. one with agitation
What does the survivor curve demonstrate?
The survivor curve is the logarithmic releationship betweeen the number of survivors of a given microorganism and the time oh heat at that given temp
This is because the number of microorganisms in a food is reduced when it is subjected to heat treatment for a certain time.
For thermal resistance of microorganisms:
T/F
The more time needed to decrease the microbial population at a given temp, the more heat resistant it is.
True
-The slope of this curve (survival rate per unit time) is related to sensitivity/resistance of the the microorganism to heat.
How is heat resistance of microorganisms expressed?
The heat resistance of microorganisms is expressed in terms of the time needed to kill 90% at a given temperature
-D-value
What is the D-Value?
D value (decimal reduction time)
-The number of minutes required at a particular temperature and in a particular medium to destory 90% of the microorganisms (10% survival) in a population
–> or to decrease the population by one log cycle