FLAT BELT DRIVE PPT Flashcards
are used to transmit power from one shaft to another by means of pulleys which rotate at the same speed or at different speeds.
Belts
The amount of power transmitted depends upon the following factors:
- The velocity of the belt.
- The tension under which the belt is placed on the pulleys.
- The arc of contact between the belt and the smaller pulley.
- The conditions under which the belt is used.
These are used to transmit small powers at belt speeds up to about 10 m/s as in agricultural machines and small machine tools.
Light drives
These are used to transmit medium powers at belt speeds over 10 m/s but up to 22 m/s, as in machine tools.
Medium drives
These are used to transmit large powers at belt speeds above 22 m/s as in compressors and generators.
Heavy drives
The ________ is mostly used in the factories and workshops, where a moderate amount of power is to be transmitted, from one pulley to another when the two pulleys are not more than 8 metres apart.
Flat belt
The ________ is mostly used in the factories and workshops, where a great amount of power is to be transmitted, from one pulley to another, when the two pulleys are very near to each other
V-belt
The ____________ is mostly used in the factories and workshops, where a great amount of power is to be transmitted, from one pulley to another, when the two pulleys are more than 8 metres apart.
Circular belt or rope
must be strong, flexible, and durable; and must have a high coefficient of friction.
Materials Used for Belts:
it is the most important material for flat belt. The hair side of the leather is smoother and harder, but the flesh side is stronger. The fibres on the hair side are perpendicular to the surface, while those on the flesh side are interwoven and parallel to the surface. Therefore, the hair side of a belt should be in contact with the pulley surface which places the greatest tensile strength of the belt section on the outside, where the tension is maximum as the belt passes over the pulley.
Leather belts
The leather may be either
- oak-tanned or
- mineral salt-tanned e.g. chrome-tanned.
The ________ are made by folding canvass or cotton duck to three or more layers (depending upon the thickness desired) and stitching together. They are impregnated with some filler like linseed oil in order to make the belt water-proof and to prevent injury to the fibres. The ________ require little attention, therefore these belts are mostly used in farm machinery, belt conveyor etc.
Cotton or fabric belts
It is made of layers of fabric impregnated with rubber composition and have a thin layer of rubber on the faces. These belts are very flexible but are quickly destroyed if allowed to come into contact with heat, oil or grease. One of the principle advantage of these belts is that they may be easily made endless. These belts are found suitable for saw mills, paper mills where they are exposed to moisture.
Rubber belt
These belts are similar to rubber belts except that balata gum is used in place of rubber. They are acid proof and water proof. They should not be at temperatures above 40°C because they begin to soften and become sticky. The strength of ____________ is 25 per cent higher than rubber belts
Balata belts
The ultimate strength of leather belt varies from 21 to 35 MPa
and a factor of safety may be taken as 8 to 10. However, the
wear life of a belt is more important than actual strength. It has been shown by experience that under average conditions an allowable stress of 2.8 MPa or less will give a reasonable belt life. An allowable stress of 1.75 MPa may be expected to give a belt life of about 15 years.
Working Stresses in Belts
As the speed of belt increases, the centrifugal force also
increases which tries to pull the belt away from the pulley.
* This will result in the decrease of power transmitted by the
belt.
* It has been found that for the efficient transmission of power, the ________ 20 m/s to 22.5 m/s may be used.As the speed of belt increases, the centrifugal force also increases which tries to pull the belt away from the pulley.
* This will result in the decrease of power transmitted by the belt.
* It has been found that for the efficient transmission of power, the ________ 20 m/s to 22.5 m/s may be used.
Belt Speed
The ________________________ depends upon the following factors:
1. The material of belt;
2. The material of pulley;
3. The slip of belt; and
4. The speed of belt.
Coefficient of Friction Between Belt and Pulley