Final Focus Flashcards
HBA Wordsmith
Why do we need to replace or clean Burners?
Bad burners will blow your HX and a HX is very expensive.
The number one reason for HX failure is bad burners.
How often should burners be cleaned or replace
Every 4 years, or sooner depending on propane or lack of maintenance.
Why do we need to clean/replace ignitors?
A bad ignitor will cause improper combustion and can result in flame roolout/ or delayed ignition.Your ignitor MUST reach 2400F for proper combustion.
How often should your ignitor be replaced according to manufacturers?
Every 5 years/ or sooner if furnace was short cycling.
Short cycling will cause more wear and tear on the ignitor causing it to fail prematurely!
Why do we need to change the flame rectification sensor?
A bad flame sensor is very inefficient and will cause short cycling of the furnace that can damage ignitors, switches, motors from starting frequently.
How often do we need to change the flame rectification sensor?
Manufacturers encourage replacement of Flame sensor, thermocouple/pile every 5 years! If maintenance was never done it may be earlier due to carbon being burnt onto sensors
When do we need to replace the gas valve?
A faulty gas valve can drastically reduce equipment efficiency and can become hazardous. Gas valves with flow through or are out of calibration can do irreparable damage and ultimately prevent the furnace from working completely
How often do we need to replace Gas Valves?
Gas valves should last the duration of the furnace life, however sometimes they cannot be calibrated or have flow through. This must be replaced. If there is a flood or water touches a valve it must be replaced by code
When do we need to replace safety limit switches?
Safety limit switches are there to protect your equipment from overheating and prevent a hazardous situation.
How often do we need to replace safety limit switches?
Limit switches should last lifetime, however humid conditions can rust components or short cycling on high temperature can cause them to fail. Replace when rusty or out of spec. EVEN IF SWITCH IS WORKING but has cycled many times it should be replaced AS THIS IS A SAFETY! Plugged filters and lack of maintenance can cause furnace to overheat and damage limit switch sensitivity.
Why would we need to replace the heat exchanger?
The combustion analysis is showing CO at dangerous levels and can cause death! We need to shut down the appliance immediately for your safety.
How often should your heat exchanger be replaced?
NEVER, your HX should have lifetime warranty however if the burners are not taken care of every 3-5 years it will destroy your Heat exchanger. AS well as other causes like high gas pressure, plugged secondary or blower wheel. All preventative during MAINTENANCE.
When would you have to replace your Inducer/Combustion motor?
The inducer/combustion motor is the first component to start when your heat comes on. If it seizes up or fails the furnace cannot run and they are very specific (OEM) meaning if it fails suddenly it will have to be ordered in.
How long should your inducer/combustion motor last?
Inducer should last 10 years depending on cycles, and other component failures. Bad HX and burners/blocked drains will destroy an inducer motor. This is why maintenance is so important!
Why would you need to replace you pressure switches?
Pressure switches are a safety device. If they are not working or are out of calibration it is important to replace to prevent a sudden no heat situation.
When/why should pressure switches be replaced?
Pressure switches should last 10 years depending on cycles, and other component failures. Blocked drains will destroy pressure switches from moisture. If moisture gets into pressure switches IT IS TOAST (compromised). Maintenance is important to prevent blocked drains or flame sensing short cycling.
What would cause me to have to replace a transformer?
The transformer powers your control boards for both heating and cooling and only fails with a surge of electricity. It is important to install a transformer with a fuse in order to prevent any damage to control board!
Whats the average lifespan of a transformer?
Transformers should last 10 +years depending on cycles, and other component failures. Water dripping from top cabinet from loose drain hoses etc will destroy transformers. Brownout, power surges etc.
Should I be concerned about my circuit board failing?
Yes, the control board controls everything for both heating and cooling. If it fails the furnace or ac cannot run and they are very specific (OEM) meaning if it fails suddenly it will have to be ordered in.
When would my circuit board fail ?
Control boards should last 10 years depending on cycles, and other component failures. Water dripping from top cabinet from loose drain hoses etc will destroy control boards. Brownouts, power surges etc.
What is my biggest issue with a blower failing or being dirty?
We must move enough air! A bad/plugged blower wheel or seizing motor will drastically reduce efficiency and can overheat your exchanger causing irreparable damage!During cooling it will flood refrigerant back to your compressor and can cause compressor failure.
When would I need to have my blower wheel cleaned?
Life varies with filter quality and regular maintenance! Inspection reveals dirty blower wheels, oily motors etc.
Why do I need to maintain my evaporator coil?
A plugged or leaking evaporator will reduce your equipment efficiency by more than 25% and is a serious risk to your compressor! As well as become a breeding ground for mold and mold spores.