Final Exam Flashcards
TQM
Total Quality Management
Total Quality Management (TQM)
a philosophy focused on meeting customer expectations
3 Manufacturing strategies
- Make to Stock (MTS)
- Assemble to Order (ATO)
- Make to Order (MTO)
Lean
a philosophy of manufacturing that emphasizes the minimization of the amount of all resources (including time) used in the operation of a company
Make to Stock (MTS)
features economies of scale, large volumes, low variety, and distribution channels
Assemble to Order (ATO)
when base components are made and stocked to forecast, but products are not assembled until the customer order is received
Make to Order (MTO)
relies on relatively small quantities, but more complexity
- Requires interaction with customer to work out design & specification
- Usually shipped direct to customer
Six Sigma
An approach used to identify sources of variability and then systematically reduce them
Six sigma goal
is to achieve a process standard deviation that is six times smaller than the outputs allowed by the product’s design specification
Six sigma quality level
- Produces defect free product 99.99966 percent of the time
- 3.4 defects per million parts produced
Management Standards have been established by what?
the ISO (in both Quality and Environment)
ISO
International Organization for Standards (ISO) was formed after World War II
The 8 Dimensions of Product Quality
- Performance
- Features
- Aesthetics
- Reliability
- Durability
- Serviceability
- Perceived Quality
- Conformance
Categories of Forecast Techniques
- Qualitative
- Time series
- Causal
Qualitative definition
relies on expert opinion and special information
Qualitative qualities
- Costly
- Time-consuming
- Ideal for situations with little historical data
- Developed using surveys, panels, and consensus meetings
Time series
focuses entirely on historical patterns and pattern changes to generate forecasts
Time series (example)
- “The past is a good predictor of the future”
- moving averages, exponential smoothing, extended smoothing, and adaptive smoothing
Casual
uses specific information to develop relationships between lead events and forecasted activity (example simple or multiple regression)
Regression
Uses independent variables, (such as price, promotion plans, or related product volumes) to predict sales
Supply Chain Visibility
the ability to track transportation, inventory, and resources
Simultaneous Resource Consideration
the ability to include
- demand
- capacity
- material requirements
- & constraints
in defining logistics alternatives
Resource Utilization
a coordinated approach making functional logistics resource trade-offs
Logistics Planning
integrates
- overall movement demand
- vehicle availability
- & relevant movement costs
to minimize overall freight expense
Sales & Operations Planning
an integrated combination of
- Information systems (financial, marketing and supply chain planning)
- Demand forecasting
- Inventory planning
- Organization
- Personal responsibility and accountability
Logistics Forecasts are Necessary to
- Support collaborative planning
- Drive requirements planning
- Improve resource management through cost trade-offs
7 R’s
- Right product
- Right quantity
- Right quality
- Right place
- Right time
- Right customer
- Right cost
Enterprise Integration is necessary for
effective supply chain
Enterprise Integration Barriers
- Organization (silo)
- Incentives (scorecards)
- Inventory leverage (balance of positioning, MTS vs. MTO)
- Information available (systems to capture data)
- Information communicated (hoarding)
MRP
Material Requirements Plan
1970s
MRP (Material Requirements Plan)
Material Requirements Plan (MRP)
- MRP driven by MPS (Master Production Schedule) showing quantity and timing of end item production
- No constraints on shop manufacturing capacity (labor and machines)
1980s
MRP to MRPII (Manufacturing Resource Planning)
MRP to MRPII (Manufacturing Resource Planning)
- Resulting infinite capacity manufacturing schedules were infeasible because MRP ignored resource capacity
- MRPII capacity requirements plan to produce feasible schedules
- More constraints compared to MRP
1990s
ERP (Enterprise Resource Planning)