Final Exam Flashcards
What does TPP stand for?
Target Product Profile
Define Target Product Profile (TPP)
summary of the quality characteristics of a drug product that ideally will be achieved to ensure desired quality, taking into account safety and efficacy
What does CQA stand for?
Critical Quality Attributes
Define Critical Quality Attributes (CQA)
a physical, chemical, biological, or microbiological property or characteristic that should be within an appropriate limit, range, or distribution to ensure the desired product quality (safety parameters)
What are the basis for initial CQA acceptable ranges?
- Specific characteristics of the product mAb, on a case-by-case basis.
- Prior knowledge (eg. clinical studies for similar mAbs/therapeutic indications).
- In vitro studies.
- In vivo animal studies.
Define technical baseline
a “living” reference document(s) with which to measure progress of the project over its entirety
What are the 7 measures in the technical baseline?
- net present value (NPV)
- project budget
- project strategies
- project resources requirement
- project milestones & timeline goals
- project baseline
- project plan
Define net present value (NPV)
the current value of the product relative to project status, cost-to-develop, manufacture and license, and estimated future worth baed on market projections
Define project budget
projected fixed costs, variable costs, yearly costs, cost breakdowns to understand spending patterns etc. determines project strategies depending on available cash
Define project strategies
determines technical plan manufacturing plan, regulatory plan, marketing plan, product lifecycle plan
Define project resources requirement
technical expertise, management, personnel, R&D/PD facility, manufacturing facility & equipment
Define project milestones & time goals
a measure of progress/success
Define product baseline
TPP, process consistency, CQA updates, product yield & efficacy, wuality, shelf life
Define project plan
a map of how the process will be developed to make the product (eg. GANNT chart)
Define quality by design
systematic approach to development that begins with predefined objectives and emphasizes product and process understanding and process control, based on sound science and quality risk management
What are ICH guidances?
blueprints for greater worldwide harmonization to ensure that safe, effective and high quality medicines are developed and registered in the most resource-efficient manner
(Canada, USA, EU, Japan, Brazil, Korea, Singapore, China)
What are a couple key and critical parameters for seed trains?
- temp. (key)
- washing technique (critical)
- pH (critical)
- DO (critical)
What are some critical key process control parameters for bioreactor N performance and scale-up?
- temperature (key)
- [glucose] (critical)
- mixing speed of additives (key)
- raw material qualification + supply (critical)
What are some typical performance ranges for consistent bioreactor scale-up and mAb production?
- [lactic acid] (critical)
- osmolarity (key)
- cell (%) viability (critical)
- mAb productivity (key)
What is the flow in the development of optimal process steps under QbD using DOE statistical analysis?
product profile → CQAs → design space → control strategy → continual improvement
(risk assessment done in between each step)
Define design space (proven acceptable range)
parameter design and interactions (use DOE statistical analysis) - the model space which visualizes the design margin and edge of failure limits
Define DOE
design of experiments
Define operating range
the range within which product manufactured is within specifications for therapeutic use
Define operating settings
the CQA-based parameter settings used in operation, centred within the operating range
Define control strategy
tolerance design (DOE statistical analysis) leading to qualified process control
When cell viability is low, how do you improve existing culture media?
add additive to get a higher level of product
What are the purposes of small (PD) scale and at-scale odes development and optimization? (3 things)
- characterize, optimize, and troubleshoot processes
- account for differences between process scales in order to predict performance
- tools to demonstrate control and to validate a process
What are the specific reasons for a small-scale (lab) model? (5 things)
- cost + time
- product representative of at-scale can be produced for studies when small-scale & at-scale models calibrated
- characterization control (on-the-go) during process development studies
- increase process knowledge and understanding, strategic direction, and prediction accuracy
- baseline for developing the at-scale model
What are the specific reasons for at-scale (manufacturing) model?
- understand process control in plan (eg. design margins, process centering, specifications, acceptance criteria)
- investigating and understanding out-of-specification (OOS) events and process deviations
- predict effects of proposed changes (different levels) for completing OOS investigation and process improvement
What are the scale-up criteria?
- geometrical similarity
- mass transfer coefficient
- power per unit liquid volume
- impeller tip velocity
- impeller Reynolds number
What is the geometrical similarity criteria for scale up?
- if not preserved it makes scale-up more complex
- need to follow height to depth ratio to be followed because it is very specific
What are the typical modality choices for downstream processing of mAb in a 2000L process?
- Have bioreactor and harvest it.
- Then we need to capture protein A.
- Virus inactivation by low pH.
- Use cation exchange chromatography, adjust pH.
- Can carry out HIC and MM (HIC removed high molecular weight compounds and DNA removed, MM removes DNA and aggregates)
- Then do virus filtration.
- After virus inactivation could instead do DF if there is precipitate and then do the other chromatography.
- There are 2 paths that can be followed.
- Make sure there is no viral residues and get highly purified product.
What is important to note about counting mAb resins for mini-columns?
- differnet resins have different binding capacities.
- binding also dependent on loading rate (affects residence time)
- residence time effects breakthrough time (the time a mAb flows through without binding)
- study resumed used to choose resin & determine best residence time to maximize binding capacity to then create labs scale models to predict/analyze performance
What are some of the keys and critical parameters affecting performance/scale-up of mAb capture by protein A?
- cost of protein A resin/column (key)
- loading flow rate (critical)
- RT (critical)
- clean-in-place capability (key)
What is the difference between key and critical parameters?
key is easily controlled, critical is not easily controlled
What are some of the parameters affecting performance and scale-up of enveloped virus inactivation? Which are key and critical?
- inactivation time (key)
- temperature (key)
- pH (critical)
What are some of the manufacturing regulatory and strategic considerations of facility design?
air flow directions etc.
What are the 4 things does titre impact when scale-up is beyond facility-design-limits?
- size, type and cost of columns
- # cycles required/step (total operating times, volumes of product)
- volume/number of tanks (required for buffer and prep and intermediate product increases with mAb load)
- choice of manufacturing location - might be better to contract out
How is maximizing a plant done for a commercial scale?
staggered starts with large bioreactors to produce tons of mAb/year - works most efficiently with single use equipment
Define distilled with regards to beer production
contain higher alcohol volume - it concentrates alcohol by separating water. (non-distilled has low alcohol concentration)
Define beer
alcohol-containing beverage resulting from the fermentation of sugars to ethanol by yeasts
What are the 4 key components of beer?
1) cereals/grains
2) hops
3) yeast
4) water
Define hops
plant??????
What effect does adding hops at different steps in beer production have?
varies the bitterness
What is the purpose of cereals/grains in beer?
source of fermentable carbs and sugars and nitrogen for yeasts
What does the different strains of yeasts do for beer production?
results in different types of beer
What are the 5 steps in beer production?
1) malting of barley
2) machine and wort preparation
3) fermentation
4) maturation & stabilization (post fermentation)
5) clarification + bottling
What happens in the first step of beer production - malting of barley?
breakdown of polysaccharides
-varying conditions produces beers with different colours and flavours
Why is malting necessary in beer production?
allows husks to be cracked easily. Grain looks like – outer husk and then inside there is starchy endosperm. We want to get into the starchy endosperm
What are the 4 steps in the malting process of beer production?
1) Soaking/steeping in water for 2 days to increase moisture content/prevent embryo damage
2) Partial germination
3) Malt kilning to minimize enzyme denaturation, develops flavour and colour
4) Milling (grinding to make grist)
Define abrasion
controlled damage of the husk before steeping to improve access of water and additives
What happens in the second step mashing and wort preparation in beer production?
- produces aqueous fermentation medium - wort
- hops added
- sterilized by boiling
- wort gets fermented
What is the carbohydrate in barley?
amylose
What happens in wort boiling in beer production?
- makes more bitter acids
- reduces bacterial load - sterilize
- concentrate wort
- terminate enzyme activity
- precipitate unwanted proteins
- remove compounds that impair flavour
- after boiling it is clarified and cooled for fermentation
What happens in fermentation in beer production?
- inoculated wort undergoes an alcoholic fermentation to produce ethanol, CO2 and minor metabolites that contribute to flavour and aroma
- uses S. cerevisiae
- after treatments are conducted to mature or condition the new beer to make it ready for consumption, which may take from one to several weeks
What are some additional types of adjuvants added into the fermentation process?
- oxygen pre-sparge
- bacteria
- herbs & spices
- chocolate
- fruits
What does the amount of each beer end product depend on?
- yeast strain
- fermentation conditions (temp., oxygen, C:N ratio, duration of fermentation + maturation)
What are the 2 things that contribute to aroma?
- strains with high β-glycosidase activity
- volatile diketones also contribute to aroma
What are the advantages of cylindroconical vessels for fermentation?
- Improved fermentation rates/control compared to a simple tank design.
- Used to produce a range of beers.
- Relatively low construction costs.
- Relatively simple supporting piping etc., and footprint.
- Large fermentation capacity.
- Low running costs.
- Easy CO2 collection from the top of the fermenter and yeast removal from the conical base, where yeast collects at the end of the fermentation.
- Beer losses reduced to a minimum.
- Efficient temperature control-got cooking jacket.
- Consistent product quality.
- Easy to clean using modern cleaning-in-place (CIP) systems.
- Same vessels may also be used for beer maturation following yeast removal.
What type of beer does Saccharomyces cerevisiae produce? What is the fermentation of it? What is the flocculation?
- ale
- top fermenting
- flotational flocculation
What type of beer does Saccharomyces pastorianus produce? What is the fermentation of it? What is the flocculation?
- lager
- bottom fermenting
- sedimentary flocculation
What happens in the maturation & stabilization stage of beer production?
- beer rests to release volatile components (maturation)
- add finings, sterilizing can be done before or after bottling/cold or hot (stabilization)
What happens in the clarification and bottling step of beer production?
- filtration to give clear quality, ready for bottling, add finings to reduce haze (clarification)
- bottling
When are open fermentation tanks used in beer production?
to ferment stouts and ales
What are the 6 variables in beer fermentation?
- yeast strain (ale vs. lager)
- pH
- temperature (ale vs. lager)
- oxygen input
- wort nutritional status (composition)
- yeast-wort contact (mixing)
Why can’t S. pastorianus be used in lager yeasts?
does not sporulate, meiotic recombination
Why is impeller use rare in beer production?
- releases CO2
- mixing damages yeast cells (apparently, but is a myth)
- results in more consistent product
Why is gravity an important measurement of sugar content I+ ethanol production?
- gravity/density relative to water in wort is determined by sugar content
- decline in sugar content and presence of ethanol formation reduces gravity of wort
What is the magic technique used in very high gravity brewing/fermentation?
yeast extract, pro oxygenate yeasts prior to pitching and optimize amount of yeast cells pitched into the fermenter - leads to better alcohol tolerance
PITCHING = INNOCULATING
What are the differences between conventional and very high gravity fermentation?
- final concentration is nearly tripled in VHG
- 50% higher brewing capacity in VHG
- relatively improved flavour stability in VHG
- higher enzyme activity in VHG due to lower starch:H2O
- spoilage bacteria reduced in VHG due to higher osmotic conditions and ethanol
What are the characteristics affecting beer spoilage?
- Raw materials.
- pH.
- Ethanol content.
- Type of ingredients (e.g., wort is rich in nutrients & therefore very susceptible).
- Oxygen levels at various stages.
- Level of sanitation in the brewing environment.
When can lactic acid bacteria spoil beer production? What effect do they have?
- any steps
- flavour and appearance defects