Exam One - Lab Questions Flashcards

1
Q

What breed of dairy cows are kept by the University farm?

A

Holstein dairy cows have been the sole breed of choice by the University farm since the early 1990s.

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2
Q

Why aren’t there more than one breed of cows kept by the University farm?

A

This was when research began at the University so it was decided to use one breed in order to eliminate a potential confounding variable. Holstein is also a popular breed that produces a large amount of milk each day.

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3
Q

Approximately, how many cows are in the University milking herd at any one time?

A

There are approximately 475-500 total cows at the PSU dairy barns with about 200 of them being milking cows.

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4
Q

How many animals are simultaneously milked in the milking parlor?

A

Twenty cows are simultaneously milked with ten on each side in the milking parlor.

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5
Q

How much times does it take to milk the entire herd?

A

It takes about four hours to milk the entire herd at about 5 minutes per cow

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6
Q

What time is the milking done?

A

Milking occurs twice a day; once at 5:00 AM and again at 5:00 PM.

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7
Q

What is the production of milk per cow per day?

A

About 85 pounds of milk per cow per day is produced at the PSU dairy barns.

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8
Q

What is the production of milk per cow per lactation period?

A

When considering per cow per lactation, it is about 27,000 pounds each period.

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9
Q

What is a TMR?

A

TMR stands for total mixed ration. It is the feed that is given to the cows at different quantities depending on the cow. It is given at a 3-5% refusal with the leftover feed being given to the younger animals. TMR is composed of corn silage, roasted soybeans, cotton seed hulls, canola meal, candy meal, dried corn kernels, and liquid molasses.

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10
Q

When are antibiotics used to treat dairy cows?

A

Antibiotics are used to treat dairy cows when they are sick or when they are milked for the last time. Antibiotics are put on the teats after their last milking so they don’t get infected.

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11
Q

What controls are in place to assure milk containing antibiotics isn’t comingled with milk that will be sold?

A

The controls that are in place to assure milk containing antibiotics isn’t comingled with milk that is going to be sold are the Delvo test and the SNAP test. The Delvo test determines if a previously sick cow’s milk is okay to rejoin the rest of the herd’s supply; her milk can then be sold as normal. The SNAP test determines the presence or absence of antibiotics in large quantities of milk.

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12
Q

How does the University farm test the milk for mastitis prior to milking?

A

The University tests for mastitis by measuring the milk’s electrical conductivity and the CA mastitis test. The milk’s electrical conductivity increases 12-24 hours before the physical signs of mastitis; this is due to the fact that the cow is fighting off infection. There is an increase in sodium, an electrolyte, in the blood because of increased white blood cell production. The CA mastitis test uses a reagent to coagulate the milk. The thicker the milk signifies more severe mastitis. A culture of the milk is then taken and plated to identify the microorganism.

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13
Q

List the steps that occur from the time a cow comes into the milking parlor to the time she leaves the milking parlor and indicate the purpose of each step.

A

Milking process steps:
Worker puts on gloves to reduce any spreading of germs
Worker wipes off the teats to clean off any sand and the touch also signals to the cow it is time to milk
Worker uses the teat dippers to clean the udder and reduce the risk of mastitis
Worker strips the cow to check for mastitis by collecting a drop of milk from each teat
Worker wipes the cow’s teats dry because the suction will not be as effective if they are wet
Worker attaches the milking cups
Machine milks the cows
Worker removes the milking cups and cleans the udders with the teat dipper

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14
Q

What is the temperature of the milk when it is harvested from the cow?

A

The milk is at 108F, a cow’s normal body temperature, when it is harvested.

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15
Q

How soon does the milk need to be cooled to 50F after harvest?

A

The milk needs to be cooled to 50F within a few minutes it comes out of the cow to reduce microbial growth and spoilage. A half hour later the temperature is reduced even further to 38F.

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16
Q

List the activities conducted by the milk hauler from the time that they arrive at the milkhouse to the time that they leave the milkhouse.

A

Milk hauler - receiving steps:
The hauler checks how much milk is there and converts that value from gallons to pounds
The milk is agitated to help evenly distribute the milkfat

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17
Q

What are the typical protein content, fat content, somatic cell, and bacterial counts for the PSU herd?

A
Typical content for the PSU herd: 
	Protein: 3.1%
	Fat: 3.7%
	Somatic cell: 100,000
	Bacterial count: 1000-2000 CFU
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18
Q

Is milk production homogenous throughout the year? If not, explain the highs and lows in seasonal milk production.

A

Milk production is generally homogenous throughout the year. It does decrease in the summer because the cows can get too hot. If they’re too hot, they will not want to eat so they won’t produce much milk. Milk’s nutritional content is mainly affected by the cow’s feed.

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19
Q

What is sweet water?

A

Sweet water is water that is chilled at almost freezing temperature. It is called “sweet” due to the addition of glycol, a sugar alcohol and antifreezing agent.

20
Q

What is the dress code for the Pilot Plant?

A

The “dress code” of the pilot plant is hair nets/beard nets must be worn, clean clothing - nothing sticking out/flowy, closed-toe shoes, no jewelry, thorough hand washing technique and general cleanliness, and appropriate protective outerwear and gloves.

21
Q

What is the maximum available voltage in the pilot plant?

A

The maximum available voltage in the pilot plant is 440 volts.

22
Q

Where is the meeting place in case of an emergency evacuation?

A

The meeting place in case of an emergency evacuation is the East parking garage entrance.

23
Q

Why is the Ecolab XY 12 dissolved in cold water?

A

The Ecolab XY-12 is dissolved in cold water because it contains chlorine ions. These chlorine ions are naturally in gas form so they will volatilize in warm water making the sanitizer ineffective.

24
Q

What does MSDS stand for?

A

“MSDS” stands for material safety data sheet.

25
Q

Where can I find the MSDS of a given compound?

A

The MSDS of a given compound can be found online. There is also a binder near the cleaner/sanitizer shelves in the pilot plant that contains the MSDS for the chemicals used here.

26
Q

Where is the milk used by the creamery coming from?

A

The milk from the creamery comes primarily from the Penn State dairy barns - approximately 70%. The remaining 30% comes from a related cooperative.

27
Q

What days are milk received by the creamery?

A

The milk is received by the creamery on Sunday and Wednesday evenings.

28
Q

What are the hours of processing operation?

A

The hours of the processing operation are 10PM to 6AM.

29
Q

What tests are done to the milk once received? Briefly explain the rational.

A

The tests conducted once the milk is received are barn somatic cell count, coliforms, antibiotic residue, silo temperature, and the amount of butter fat. The barn somatic cell count limit is less than 100,000 CFU/mL; it is important to test to ensure that the cows are healthy. An unhealthy cow would have a higher count because of the increased amount of white blood cells. The ideal amount of coliforms is less than 10 CFU/mL; a large number of coliforms would infer that the milk is being produced, processed, or stored in unsanitary conditions. The antibiotic residue limit is less than 300,000 CFU/mL; this is used to ensure that the farm did not mix milk from sick and healthy cows. The temperature of the silo must be below 40 degrees Fahrenheit because cold temperatures slow down microbial growth. The amount of milk fat is greater than 3.25%; this is done to ensure the barns are not cheating the creamery out of milk fat. It also allows the creamery to produce skim, 1%, 2%, and whole milk.

30
Q

What are the basic unit operations done for the processing of 2% fat milk?

A

The basic unit operations done for the processing of 2% fat milk are receiving, pasteurization, homogenization, storage, and bottling.

31
Q

What is CIP?

A

CIP means “clean in place”.

32
Q

What are the four steps and key control parameters of any CIP?

A

The four steps are pre-rinse, alkaline wash, post-rinse, and acid sanitizer. The four key control parameters are time, temperature, pressure, and conductivity, the measure of a solution’s strength.

33
Q

What are the six basic frozen dessert mixes done in the creamery?

A

The six basic frozen dessert mixes done in the creamery are white, chocolate, no sugar white, no sugar chocolate, sorbet, and frozen yogurt.

34
Q

What is the composition of the white mix?

A

The composition of the white mix is 14.5% fat, 10.5% milk solids - nonfat, 3.75% corn syrup solids, 2.96% sugar, and 0.26% emulsifier.

35
Q

Explain the term pasteurization.

A

The term pasteurization describes a time and temperature controlled process where the product reaches a minimum of 72 degrees Celsius for 15 seconds.

36
Q

What are the two functions of the pasteurized storage tank?

A

The two functions of the pasteurized storage tank are to collect the incoming pasteurized milk and to supply it to any appropriate subsequent processes.

37
Q

When is the pasteurized storage tank cleaned and sanitized?

A

The pasteurized storage tank is cleaned and sanitized daily or after use.

38
Q

What refrigerants are used by the PSU creamery to keep stored milk at a low temperature?

A

The refrigerants used by the PSU creamery are chilled water and ammonia to reach a target temperature of 42 degrees Fahrenheit.

39
Q

What are the two freezing phases for ice cream?

A

The two freezing phases of ice cream are freezing under agitation and quiescent freezing.

40
Q

What is a controlled dairy product?

A

A controlled dairy product is anything that has a mandated “sell-by” date.

41
Q

Give examples of a controlled and non-controlled dairy product.

A

One example is milk because it should be sold at most 17 days after production. A non-controlled dairy product has a “best-by” date and one example would be ice cream.

42
Q

What does the process of kneading and working the butter with cold water do?

A

Kneading and adding cold water to the butter helps the fat stick together and lose water - phase inversion - gives the water something to bind to

43
Q

What happens to the following parameters leading up to the formation of butter grains during churning: air incorporation, flotation amount of clumping, average clump size, and the amount of fat in the colloidal state.

A
Air incorporation: increases, decreases 
Flotation: 
increases, decreases
Amount of clumping: increases
Average clump size: increases
Amount of colloidal fat: decreases
44
Q

Is a higher or lower fat cream more desirable for butter churning?

A

Higher fat - better yield

45
Q

Explain how a cream separator works.

A

Separates by density and gravity

46
Q

Explain how a homogenizer works.

A

Uses high pressure to make the fat particles uniform