Exam Midterm 1 Flashcards
What are the non-mechanical properties?
- density and unit weight
- thermal expansion
- surface properties ——> abbrasion & wear resistance
——> surface texture
What is sustainable design in engineering
development that meets the needs of the present without
compromising the ability of future generations to
meet their own needs.
WHAT are the uses of
Aggregate in Civil Engineering Materials?
- Represent 60-75% of volume concrete
- made of gravel + sand
- construction of asphalte, concrete, railroad,
WHY do we use Aggregate?
- For Significant Economic Benefits for the final cost
- Stable Aggregate results in Volume stability (stable in volume)
There are 2 types of aggregate. Name them
- fine aggregate
- coarse aggregate
What are the characteristics of fine aggregate
- made of sand or crush stone
- particle size <5mm
- 35% to 45% of total mass or volume aggregate
What are the characteristics of coarse aggregate
- gravel and crushed stone
- particle size 5mm and more
- typically between 9.5mm and 37.5mm
What is the Effect of Particle size on the Surface Area?
The smaller the Particle size, the higher the Surface Area
E.g : larger coarse aggregate results in lower surface area
What is the cement Requirement for large coarse aggregate ?
Less cement is required in mixtures having large coarse aggregate
What is the water requirement for larger coarse aggregate?
Less water is required in mixtures having large coarse
aggregate
What is the fineness modulus (FM) ?
the cumulative percentages of aggregate retained on each of standard sieves
and dividing the sum by 100
- FM = 2.8 to 3.10 —> coarse
- FM = 2.5 TO 2.8 —> MEDIUM
- FM = 2.3 to 2.5 —> fine
What happen when different particle size of aggregate are put together ?
When different sizes are combined, the void-content decreases
Name some aggregate & concrete problems
- D cracking : cracking caused by freeze-thaw and deterioration within concrete
- harmful reactive substance
- popouts : breaking away of a small fragment of concrete surface due to internal pressure
What are the 2 forms of Alkali- Aggregate Reactivity ( AAR )
- Alkali-Silica Reaction (ASR) :
•Network of cracks
• Closed or spalled joints
• Relative displacements
• Fragments breaking out of the surface
(popouts)
- Alkali-Carbonate Reaction (ACR ) : composition not very common
***ASR is of more concern than ACR because the occurrence of aggregates containing reactive silica minerals is more common
How To Control Alkali-Silica Reaction ASR ?
Add on the mixture :
•Non-reactive aggregates
•Limit alkali loading
• Lithium-based admixtures
• Supplementary cementing materials
•Limestone sweetening (~30% replacement of
reactive aggregate with crushed limestone
How To Control Alkali-Carbonate Reaction (ACR) ?
•Selective quarrying to avoid reactive aggregate
•Limit aggregate size to smallest practica
How do you keep aggregates in good state ?
• Store in a way to Avoid contamination & Avoid segregation
• Larger aggregates segregate more
• Store sizes separately to reduce segregation
• Dry aggregates segregate more
Explain the manufacture of portland cement
-Raw material Storage
-Raw material Grinding
-Raw material Blending
-Raw material Preheating
-Raw material Cooking in Kiln
-Clinker storage/cooling
-Gypsum addition
-Cement grinding
-Cement storage/loading
What are the 4 components of cement ?
- lime
- Silica
- alumina
- Iron oxide
During the manufacture of portland cement, what is happening inside the kiln at 700°C, 700-900°C, 1150-1200°C & 1200-1350°C
- 700 °C : Raw materials are free-flowing powder. Solid particle with no reaction between particle
- 700-900°C: Raw materials are free-flowing powder. Solid particle with no reaction between particle
- 1150-1200°C : particle starting to become sticky & reaction between solid particle happen
- 1200-1350°C : particles held together by the liquid as the particle agglomerate. Capilary forces of the liquid keep particle together
Inside the Kiln, calcium combines with other components of the
raw mix to form 4 principal compounds of cement, what are they??
- Tricalcium silicate 3CaO•SiO2 (C3S)
- Dicalcium silicate 2CaO•SiO2 (C2S)
- Tricalcium aluminate 3CaO•Al2O3 (C3A)
- Tetracalcium aluminoferrite 4CaO•Al2O3•Fe2O3 (C4AF)
What are the 5 Types of Cement?
- type I : normal
- type II : moderate sulfate resistance (lower C3A)
- type III : high early strength (ground finer)
- type IV : low heat of hydration (high C2S-C4AF and low C3S-C3A)
- type V : High surface resistance (lower C3A)
What is the use of type I cement
For general use (90% of used cement)
Ex : concrete bridges, buildings, highway pavement
What is the use of type II & V cement ?
elements exposed to high surface soils
What is the use of type III cement
used where early concrete strength is needed
ex: cold weather concreting
What is White cement ?
It is a cement with low concentration of C4AF
What are the type of special cement ?
- White cement (low C4HF)
- Masonry cement
- Oil Well Cement (use in high temp)
- Finely-Ground Cements (Ultrafine Cements); strength for foundation
- Expansive Cement; used when shrinkage a problem
What CSH means ?
It means calcium Silicate Hydrate