Exam 1 Flashcards

1
Q

Name two possible morphologies of a solid homo-polymer. Draw schematic diagrams for each one

A

Amorphous and semicrystalline

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2
Q

In one or two sentences, define viscoelasticity

A

It is property of a material when the material exhibits both elastic and viscous behavior
depending on the rate of deformation.

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3
Q

Define Deborah number. Write the meaning of each term used in your definition.

A

De= (lambda)/(tp)

Lamda= relaxation time
tp= characteristic process time
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4
Q

Deborah number of 0 means __ and Deborah number of infinity means ____

A

Viscous; elastic

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5
Q

Use a schematic and describe the heat distortion temperature (HDT; sometimes known as the
deformation under load at elevated temperature). What is the value of this “relative” test to a part
designer?

A

The deflection temperature under load is the temperature at which a test bar loaded to a specific bending stress deflects by 0.010 in. The test is generally run at 66 psi or 264 psi. It is useful as a relative measure of the ability of various materials to perform at elated temperatures while supporting loads

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6
Q

Write the Power Law model for viscosity. Define each term used in your equation.

A

(nu)= K* (lowercase gamma)^n-1

(nu)= viscosity
(lowercase gamma)= shear rate

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7
Q

What does the Power Law index, n, represent when its value is 1, less than 1, and
greater than 1?

A

n=1; newtonian
n<1 ; shear thinning
n>1 ; shear thickening

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8
Q

Does the Power Law describe the viscosity behavior of all kinds of thermoplastic melt? Explain your
answer. Use schematic if needed.

A

NO. Sometimes we need a model with more parameters to fit the data

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9
Q

Write the 3 suggested material selection steps. (Maki presentation)

A

a. Use resin morphology
b. Use thermal and cost requirements
c. Fine tune and special features

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10
Q

Is it possible to make polypropylene, a semi-crystalline opaque material, transparent? How? 3
points change

A

Yes. We can add nucleating agent to reduce the size of the crystalline phase to below the
wavelength of natural light therefore making a semi-crystalline material transparent.

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11
Q

Name the 4 environmental factors that change the appearance of color of a thermoplastic material? 6
points (kreofsky presentation)

A
  1. observer
  2. light source
  3. background
  4. viewing angle
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12
Q

Based on case studies presented, which mechanical property is mostly affected when coloring
thermoplastics

A

Impact strength (tested by notched izod)

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13
Q

Define melt flow index. Your answer must be complete and detailed.

A

Melt flow index or MFI is a measure of the ease of flow of the melt of a thermoplastic polymer. It is
defined as the mass of polymer, in grams, flowing in ten minutes through a capillary of a specific
diameter and length by a pressure applied via prescribed alternative gravimetric weights for alternative
prescribed temperatures.[1] The method is described in the similar standards ASTM D1238 [2] and ISO
1133.[3]

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14
Q

High MFI means

A

Low viscosity

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15
Q

Low MFI means

A

High viscosity

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16
Q

. Why material suppliers do not measure the MFI of long fiber thermoplastic pellets?

A

Because the fibers will plug the hole in the die. Therefore, the data will be worthless even if it
can be obtained.

17
Q

Name three primary tests (things you can do in your kitchen) to identify (narrow down your
choices) an unknown thermoplastic.

A
  1. Burn test; see color of flame/ smell
  2. S.G; test weight in water and compare it to weight in air
    3.
18
Q

Name two materials that are used as fillers in plastics.

A
  • glass beads
  • clay
  • talc
19
Q

Name two materials used as reinforcments

A
  • Glass fiber

- Carbon Fiber