Exam 1 Flashcards
About what percentage of the U.S gross domestic product is accounted for by the manufacturing industries?
A) 5%
B) 12%
C) 20%
D) 25%
B) 12%
Define manufacturing
A) The process of extracting raw materials
B) The process of converting raw materials into finished products
C) The process of providing services
D) The process of distributing goods
B) The process of converting raw materials into finished products
The manufacturing industries are considered part of which of the following industry classifications:
A) Primary
B) Secondary
C) Tertiary
D) Quaternary
B) Secondary
What is the difference between a consumer good and a capital good?
A) Consumer goods are used by businesses, capital goods are used by individuals
B) Consumer goods are used by individuals, capital goods are used by businesses
C) Consumer goods are raw materials, capital goods are finished products
D) Consumer goods are intangible, capital goods are tangible
B) Consumer goods are used by individuals, capital goods are used by businesses
What is the difference between soft product variety and hard product variety?
A) Soft product variety refers to minor differences, hard product variety refers to major differences
B) Soft product variety refers to major differences, hard product variety refers to minor differences
C) Soft product variety refers to differences in services, hard product variety refers to differences in goods
D) Soft product variety refers to differences in raw materials, hard product variety refers to differences in finished products
A) Soft product variety refers to minor differences, hard product variety refers
One of the dimensions of manufacturing capability is technological processing capability. Define
technological processing capability.
A) The ability to produce goods at a low cost
B) The ability to produce goods with high quality
C) The ability to perform a particular manufacturing process
D) The ability to innovate new products
C) The ability to perform a particular manufacturing process
What are the four categories of engineering materials used in manufacturing?
A) Metals, Polymers, Ceramics, Composites
B) Metals, Plastics, Woods, Fabrics
C) Metals, Alloys, Polymers, Ceramics
D) Metals, Polymers, Ceramics, Glass
A) Metals, Polymers, Ceramics, Composites
What is the definition of steel?
A) An alloy of iron and carbon
B) A pure metal
C) A type of ceramic
D) A type of polymer
A) An alloy of iron and carbon
What are some of the typical applications of steel?
A) Construction, Automotive, Appliances
B) Electronics, Textiles, Food Packaging
C) Pharmaceuticals, Cosmetics, Agriculture
D) Furniture, Clothing, Toys
A) Construction, Automotive, Appliances
What is the difference between a thermoplastic polymer and a thermosetting polymer?
A) Thermoplastics can be remelted, thermosets cannot
B) Thermoplastics cannot be remelted, thermosets can
C) Thermoplastics are used in high-temperature applications, thermosets are not
D) Thermoplastics are more rigid, thermosets are more flexible
A) Thermoplastics can be remelted, thermosets cannot
Manufacturing processes are usually accomplished as unit operations. Define unit operation.
A) A single step in the manufacturing process
B) A series of steps in the manufacturing process
C) The final step in the manufacturing process
D) The initial step in the manufacturing process
A) A single step in the manufacturing process
In manufacturing processes, what is the difference between a processing operation and an assembly
operation?
A) Processing operations involve shaping materials, assembly operations involve joining materials
B) Processing operations involve joining materials, assembly operations involve shaping materials
C) Processing operations involve packaging materials, assembly operations involve distributing materials
D) Processing operations involve distributing materials, assembly operations involve packaging materials
A) Processing operations involve shaping materials, assembly operations involve joining materials
One of the three general types of processing operations is shaping operations. What are the four
categories of shaping operations?
A) Casting, Forming, Machining, Joining
B) Casting, Forming, Machining, Additive Manufacturing
C) Casting, Forming, Machining, Surface Treatment
D) Casting, Forming, Machining, Heat Treatment
B) Casting, Forming, Machining, Additive Manufacturing
What is the difference between net shape processes and near net shape processes?
A) Net shape processes produce parts that require no further machining, near net shape processes
produce parts that require minimal machining
B) Net shape processes produce parts that require minimal machining, near net shape processes
produce parts that require no further machining
C) Net shape processes produce parts that require extensive machining, near net shape processes
produce parts that require no machining
D) Net shape processes produce parts that require no machining, near net shape processes
produce parts that require extensive machining
A) Net shape processes produce parts that require no further machining, near net shape processes
produce parts that require minimal machining
Identify the four types of permanent joining processes used in assembly.
A) Welding, Brazing, Soldering, Adhesive Bonding
B) Welding, Riveting, Screwing, Adhesive Bonding
C) Welding, Brazing, Screwing, Adhesive Bonding
D) Welding, Riveting, Soldering, Adhesive Bonding
A) Welding, Brazing, Soldering, Adhesive Bonding
What is a machine tool?
A) A device used to perform a manufacturing process
B) A device used to measure manufacturing processes
C) A device used to transport materials in manufacturing
D) A device used to package finished products
A) A device used to perform a manufacturing process
What is the difference between special purpose and general purpose production equipment?
A) Special purpose equipment is designed for specific tasks, general purpose equipment is
versatile
B) Special purpose equipment is versatile, general purpose equipment is designed for specific
tasks
C) Special purpose equipment is used in small-scale production, general purpose equipment is
used in large-scale production
D) Special purpose equipment is used in large-scale production, general purpose equipment is
used in small-scale production
A) Special purpose equipment is designed for specific tasks, general purpose equipment is
versatile
What are some of the general properties that distinguish metals from ceramics and polymers?
A) High electrical conductivity, ductility, and malleability
B) Low density, high thermal insulation, and brittleness
C) High thermal conductivity, transparency, and flexibility
D) Low electrical conductivity, high strength, and elasticity
A) High electrical conductivity, ductility, and malleability
What are the two major groups of metals? Define them.
A) Ferrous metals and non-ferrous metals
B) Precious metals and base metals
C) Light metals and heavy metals
D) Alkali metals and alkaline earth metals
A) Ferrous metals and non-ferrous metals
What is an alloy?
A) A pure metal
B) A mixture of two or more elements, where at least one is a metal
C) A type of ceramic
D) A polymer with metallic properties
B) A mixture of two or more elements, where at least one is a metal
Identify some of the common alloying elements other than carbon in low alloy steels.
A) Chromium, Nickel, Manganese
B) Silicon, Phosphorus, Sulfur
C) Gold, Silver, Platinum
D) Zinc, Tin, Lead
A) Chromium, Nickel, Manganese
What is the predominant alloying element in all of the stainless steels?
A) Nickel
B) Chromium
C) Manganese
D) Copper
B) Chromium
Besides high carbon content, what other alloying element is characteristic of the cast irons?
A) Silicon
B) Nickel
C) Chromium
D) Manganese
A) Silicon
Identify some of the properties for which aluminum is noted.
A) High density, magnetic properties, and brittleness
B) Low density, high corrosion resistance, and good electrical conductivity
C) High melting point, hardness, and opacity
D) Low thermal conductivity, flexibility, and transparency
B) Low density, high corrosion resistance, and good electrical conductivity
What are some of the noteworthy properties of magnesium?
A) High density, high melting point, and magnetic properties
B) Low density, good strength-to-weight ratio, and excellent machinability
C) High electrical conductivity, corrosion resistance, and ductility
D) Low thermal conductivity, brittleness, and hardness
B) Low density, good strength-to-weight ratio, and excellent machinability
What is the most important engineering property of copper that determines most of its applications?
A) High strength
B) High electrical conductivity
C) High thermal insulation
D) High density
B) High electrical conductivity
What elements are traditionally alloyed with copper to form (a) bronze and (b) brass?
A) (a) Tin, (b) Zinc
B) (a) Zinc, (b) Tin
C) (a) Nickel, (b) Aluminum
D) (a) Aluminum, (b) Nickel
A) (a) Tin, (b) Zinc
What are some of the important applications of nickel?
A) Jewelry, coins, and electrical wiring
B) Stainless steel, superalloys, and batteries
C) Construction materials, automotive parts, and packaging
D) Textiles, food containers, and medical devices
B) Stainless steel, superalloys, and batteries
What are the noteworthy properties of titanium?
A) High density, high electrical conductivity, and brittleness
B) Low density, high strength, and excellent corrosion resistance
C) High thermal conductivity, flexibility, and transparency
D) Low melting point, hardness, and opacity
B) Low density, high strength, and excellent corrosion resistance
Identify some of the important applications of zinc.
A) Galvanizing steel, die casting, and making brass
B) Electrical wiring, jewelry, and coins
C) Construction materials, automotive parts, and packaging
D) Textiles, food containers, and medical devices
A) Galvanizing steel, die casting, and making brass
The superalloys divide into three basic groups, according to the base metal used in the alloy. Name
the three groups.
A) Nickel-based, iron-based, and cobalt-based
B) Copper-based, aluminum-based, and titanium-based
C) Zinc-based, magnesium-based, and lead-based
D) Chromium-based, manganese-based, and silicon-based
A) Nickel-based, iron-based, and cobalt-based
What is so special about the superalloys? What distinguishes them from other alloys?
A) High electrical conductivity and low density
B) High strength and resistance to high temperatures and corrosion
C) Low melting point and high flexibility
D) High thermal insulation and transparency
B) High strength and resistance to high temperatures and corrosion
What is a ceramic?
A) A metallic material
B) An organic polymer
C) An inorganic, non-metallic material
D) A composite material
C) An inorganic, non-metallic material
What is the difference between the traditional ceramics and the new ceramics?
A) Traditional ceramics are used in electronics, new ceramics are used in construction
B) Traditional ceramics are made from clay, new ceramics are made from pure compounds
C) Traditional ceramics are flexible, new ceramics are brittle
D) Traditional ceramics are transparent, new ceramics are opaque
B) Traditional ceramics are made from clay, new ceramics are made from pure compounds
What is the feature that distinguishes glass from the traditional and new ceramics?
A) Its crystalline structure
B) Its amorphous (non-crystalline) structure
C) Its metallic properties
D) Its polymeric properties
B) Its amorphous (non-crystalline) structure
What are the general mechanical properties of ceramic materials?
A) High strength, high ductility, and high electrical conductivity
B) High hardness, brittleness, and low electrical conductivity
C) Low density, high flexibility, and high thermal conductivity
D) Low melting point, high strength, and high ductility
B) High hardness, brittleness, and low electrical conductivity
What is clay, used in making ceramic products?
A) A type of metal
B) A type of polymer
C) A fine-grained natural soil material
D) A synthetic composite material
C) A fine-grained natural soil material
What are some of the principal applications of cemented carbides, such as WC Co?
A) Cutting tools, wear-resistant surfaces, and mining tools
B) Electrical wiring, jewelry, and coins
C) Construction materials, automotive parts, and packaging
D) Textiles, food containers, and medical devices
A) Cutting tools, wear-resistant surfaces, and mining tools