Economics of AM Flashcards

1
Q

What is driving interest in AM?`

A
Government investment
Increased competition 
Patent expiration 
Media coverage
New industries adapting tech
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2
Q

What are the 6 main reasons for using AM?

A
Rapid prototyping
Mass customisation
Rapid tooling
Short production runs
Non-standard parts
Manufacturing flexibility
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3
Q

What are some reasons that manufacturing might be shifting from offshoring to onshoring?

A
Innovation
Automation
New manufacture methods
Shifting energy markets
Reduced transportation costs
Branding improvement when onshoring
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4
Q

What are the 4 drivers of AM costs?

A

Labour
Processes
Materials
CAD

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5
Q

Why is the costing of AM more complicated than traditional manufacturing methods?

A

Because there is the problem of splitting indirect costs to the different parts whereas in traditional methods the total cost of building can just be divided by the number of parts

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6
Q

What is the difference between direct and indirect costs? with examples

A

Direct costs are expenses that go directly into producing goods or services
Labour, materials etc

Indirect costs are general business expenses that keep you operating
Rent, utilities, office supplies etc…

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7
Q

How could direct and indirect costs be reduced in the next generation of machines?

A

Reducing indirect:
Increase speed
Increase bed capacity
Decrease machine purchase price and maintenance

Reducing direct:
Increase recycling of materials
Decrease material cost

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8
Q

Where is hybrid manufacturing particularly useful?

A

Printable integrated circuits

Medical models with outer transparency

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9
Q

What are some drivers for AM research?

A

no need for templates
Customisation
low volume/ high value manufacturing of electronic systems
rapid product development

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10
Q

What are some areas of research in AM?

A
New processes
Process development 
Hybrid/combinational processes
Improving speed/throughout (more nozzles/lasers, parallel operation, less post processing etc...)
Resource efficiency/sustainability
new application areas
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11
Q

Why is multimaterial AM useful? and what are 3 emerging approaches?

A

Most functional products are typically made from more than 1 material class

  1. Factory in a box (one single system) Inkjet is most likely
  2. Hybrid approach (combining processes) like a production line
  3. Using voxels as building blocks (nanobots)
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