DM PQS Flashcards

Pass DM PQS

1
Q

Commands for the RVs are sent from

A

The RCS (Ride Control Supervisor)

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2
Q

How many degrees of freedom do the RVs have?

A

Pitch, Roll, and Heave

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3
Q

Coordination of the film, show effects, and vehicle motion is handles by

A

The RSS (Ride Show Supervisor)

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4
Q

How many guests per RV

A

8 - two rows of four guests

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5
Q

The Upper Frame consists of

A

Welded U Beams

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6
Q

Describe the Lap-bar mechanism and it’s components

A

Cylinder Pin, Lap Bar Crank, Torque Shaft, Locking Assembly, Proximity Sensors (5 parts)

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7
Q

Where are the bulk head connectors??

A

Under the left front seat

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8
Q

How many ADA Vehicles does Despicable have?

A

2! They are RVs 2 & 4

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9
Q

Describe the ADA doors on the ADA Vehicles

A

The ADA door is on a mechanically mounted hinge. A plunger pin is retracted from the door frame via a pull cable located near the RVs left side lap bar hub. The plunger pin is spring held and will extend once the pull cable is loose. This way the door is closed deliberately.

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10
Q

How many Prox sensors does the ADA door have?

A

2! One to check if the door is closed and one to check if the plunger pin is extended.

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11
Q

How is the FRP shell attached to the the frame?

A

By screws anchored into RIV nuts in the tubular frame. The FRP can be fully removed.

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12
Q

How many HPUs are there?

A

Five

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13
Q

How much hydraulic fluid can each skid hold?

A

40 gallons

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14
Q

Each pump produces how much flow per minute?

A

75 GPM

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15
Q

How many GPM does the ride need to function correctly?

A

300 (THIS. IS. SPARTA! Leonidas Minion)

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16
Q

How many HPUs run at one time?

A

4/5 to produce the necessary 300 GPM

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17
Q

Everyday, a different HPU will be

A

On Standby

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18
Q

How many Gallons does the capacity reservoir hold?

A

900 Galons

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19
Q

An 8 inch pipe connects

A

Each pump to the header to supply each pump

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20
Q

All pressure and drain lines have

A

Ball valves, limit switches, and locking handles

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21
Q

The kidney loop circuit is comprised of

A

2 fixed displacement gear pumps driven by 5 motors, duplex filters (with clogging indicators) a thermostat controlled heater and a water cooled heat exchanger

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22
Q

What is the purpose of the kidney loop?

A

To cleanse, circulate, heat / cool hydraulic fluid to maintain a constant environment

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23
Q

The kidney loop turns over the reservoir every __ minutes

A

20 minutes

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24
Q

One of the kidney loops pump/motor packages is always

A

off for redundancy so there’s always a backup

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25
Q

Each HPU skid has its own

A

MCC (motor control cabinet) and VFD

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26
Q

The HPU VFD has IO’s to

A

monitor the skids overall operation

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27
Q

What parameters are monitored for each pump?

A

Pump Flow, Temperature, Pressure, and Filter Status

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28
Q

In the event of an HPU fault the ______ will be notified

A

The RCS. Depending on severity of the fault, action will be taken

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29
Q

All filters have

A

Electronic Clogging Indicators that will alert the SSC if a filter is clogged

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30
Q

The hydraulic pumps have case drain line _____________

A

flow meters which will alarm above a specified flow rate signaling excessive pump wear and also oil temperature at the case drain

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31
Q

The suction side of the system has a ________ sensor

A

A vacuum sensor and the pressure side has a pressure sensor

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32
Q

The pump compensation control valve helps

A

maintain required system pressure

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33
Q

How does the compensator work

A

Maximum flow is delivered until a specified system pressure is achieved (compensator setting). Then, the pump will only deliver the amount of flow necessary to maintain that setting.

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34
Q

The system monitors the position of the ________ __________s for the airbleed line, suction line, pressure line, case drain line, and the relief tank line

A

Ball Valves

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35
Q

The hydraulic pump and the electric motor are connected by

A

A Flange & Coupler

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36
Q

Each Pump is How Many Horse Power

A

150 HP, sending 75 GPM

37
Q

The Kidney Loop consists of

A

2 5HP VFDs, two 5HP motors and two 45 GPM pump packages

38
Q

How is hydraulic oil drawn out of the 900 Gallon reservoir?

A

Through a filter and heat exchanger and then an immersion heater

39
Q

When Hydraulic leaves the kidney pump is enters

A

Through one side of the reservoir and then returns back through the other

40
Q

What monitors the kidney loop temperature?

A

2 IFM sensors monitor oil temperature in the reservoir

41
Q

The kidney pumps purpose is to

A

regulate temperature and contamination level of the oil in the reservoir.

42
Q

How many types of filters are there in the system?

A
  1. Duplex Filters, Return Filters, Kidney Loop Filters, and Water Filters.
43
Q

What are duplex filters?

A

They filter at a rate greater than 75 GPM

44
Q

The return filters are capable of filtering how many GPM?

A

450 GPM

45
Q

The kidney loop filters can filter at

A

50 GPM

46
Q

Which oil filter is the fastest?

A

The Duplex Filters

47
Q

Each filter has a?

A

Clogging indicator

48
Q

How is oil cooling handled?

A

Water modulation valve

49
Q

How does the water cooler work?

A

Chilled water cools the heat exchanger on the kidney pump circulation line

50
Q

What controls the flow of chilled water that cools the kidney pump circulation line?

A

A mechanical heat sensor

51
Q

Which SSC controls the pumps?

A

SSC-100

52
Q

Hydraulic System has how many modes?

A

4, Automatic / Off / Maintenance / Main Pump Operation

53
Q

Automatic mode is

A

The normal operating mode of the system and handles all operation providing hydraulic power to the ride

54
Q

Off mode (hydraulic) prevents

A

All motion, no commands are valid (still not a valid LOTO condition)

55
Q

Maintenance mode (hydraulic)

A

Allows the staff to adjust the HPU in ways that may be necessary for maintenance procedures and repairs. You can also run each device individually

56
Q

In Maintenance mode, only commands from…

A

The HMI and push buttons are valid

57
Q

SSC-100 has what kind of panel?

A

Panelview Plus 6

58
Q

What does the Main Display on the SSC-100 show?

A

Pump VFD status, level, gallons, temperature of the oil in the reservoir tank.

59
Q

How many displays does SSC100 have?

A

Main Display, Pump Display, Kidney Pump Display, Reservoir Tank Display, Pump Schedule Display, Trending Display, Maintenance Display, I/O List Display, Analog Input Module Display, Digital Input Module Display, Alarm Banner, Alarm Summary Display

60
Q

What connects the base to the cab?

A

15 bolts

61
Q

Where do the Lap-Bar Prox sensors terminate?

A

The J-Box under the front right seat

62
Q

What’s located under the front LEFT seat

A

Flow control valves

63
Q

What are the travel distances for each movement?

A

20 roll, 24 pitch, 24” up, 12” horizontal

(Roll20! 24, 24, 12)

64
Q

What are the pieces of the water spritz system?

A

HABNY! Hubble Plug, Asco valve, Ball Valve, Nozzle, Y strainer

65
Q

What is the length of the show?

A

4:30

66
Q

What can be done to the effects in maintenance mode?

A

They can be enabled, disabled or run individually

67
Q

What is the purpose of the pivot frame on the fart gun?

A

Maintenance. That’s it.

68
Q

Where are the drives for the kidney pump located

A

The MCC Cabinet

69
Q

STO

A

Safe Torque Off (it’s a type of fault)

70
Q

What type of module is used for safety functions?

A

Point-Guard I/O

71
Q

What two voltages are on the R.V.s

A

24 Volt, 15 VDC

72
Q

What takes the 24VDC and 15VDC on the RV?

A

Minion Lights, Solenoids, Prox Sensors 24VDC - TempoSonic 15VDC, Servo Valve

73
Q

How many airfans are there?

A

12

74
Q

What is house air pressure supplied at?

A

80 PSI

75
Q

What effects rely on air pressure?

A

Fart Gun, Fog Effects

76
Q

Describe the vibrating floor effect

A

A steel floor frame with handrail sockets, aluminum floor plates, sonic transducers, floating nut plates (this is maintained by AV)

77
Q

Where is the main shunt and electrical room located?

A

Above the roll up door of the old pump room

78
Q

Describe the preload area

A

It’s themed as the living room of Gru’s house

79
Q

Describe the post show area

A

It’s themed as a dance party

80
Q

Describe the main theater

A

It’s themed as Gru’s laboratory, and it has 12 RVs

81
Q

How many motion bases (RVs) are there?

A

12

82
Q

Max displacement values for roll, pitch and vertical lift

A

20 degrees roll, 24 degrees pitch, 24” vertical translation, 12” horizontal (forward backward)

83
Q

Describe the RVs construction

A

Foundation, Bottom frame, Motion Base mounted on the Bottom Frame, Upperframe Mounted to the Motion Base via 15 bolts, Chassis Frame mounted to the upper frame

84
Q

How many guests per hour

A

960 (peaches)

85
Q

What is the estimated total show time?

A

15 minutes

86
Q

Where is the junction box into which the lapbar prox sensors are connected?

A

Under the front -right- seat

87
Q

What voltages are supplied to the RV?

A

15V / 24V

24V - Solenoid Valves
24V - Minion Light
24V - Prox Sensors

15V - Temposonic
15V - Servo Valve

88
Q

How do you null a servo

A

Pumps into low pressure; disconnect power to servo, plug in manual power disconnect button

89
Q

S.T.O.

A

Safe Torque Off - Disables voltages of the drives to make the motor coast to a stop