Diesel Engines Flashcards

1
Q

What is the difference between petrol and diesel engines?

A

A petrol engine takes in a mixture of air and fuel into the cylinder before it compresses the mixture and ignites it with a spark plug.

A diesel engines takes in just air into the cylinder, it then compresses the air and fuel is injected into the hot compressed air and spontaneous combustion occurs.

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2
Q

What are 4 applications of diesel engines?

A

Diesel generators
Air compressors
Fire pumps
Main propulsion engines and motor boats

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3
Q

What are the two ends of the engine called?

A

Free end (where the cylinders are numbered from) and drive end (connected to the flywheel)

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4
Q

What are the components of a diesel engine?

A

Engine block
Cylinder head
Cylinder head joint/gasket
Sump
Piston
Piston rings
Connecting rod (Con Rod)
Crankshaft
Camshaft
Valves
Push rod
Rocker arms
Injector
Flywheel

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5
Q

What is the purpose of a crankshaft?

A

Turns reciprocating motion into rotary motion

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6
Q

What is the purpose of a camshaft?

A

Controls the opening and closing of the inlet and exhaust valves in the correct sequence and is driven off the crankshaft at half crankshaft speed

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7
Q

What is the purpose of push rods?

A

Transfers motion from the camshaft to the rocker arms

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8
Q

What is the purpose of fuel injectors?

A

Injects a measured amount of high pressure, atomised fuel into the combustion chamber

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9
Q

What is the purpose of the flywheel?

A

Promotes smooth running during the non-power strokes by storing kinetic energy

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10
Q

What are the four parts of the 4 stroke cycle?

A

Induction (Suck)
Compression (Squeeze)
Power (Bang)
Exhaust (Blow)

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11
Q

What is the induction stroke?

A

The inlet valve is open, the exhaust valve is closed. The piston moves from TDC to BDC. The increase in volume causes a depression (vacuum) drawing air into the cylinder. The inlet valve closes just after BDC to improve “cylinder charging”

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12
Q

What is the compression stroke?

A

Inlet and exhaust valves are both closed. The piston moves from BDC to TDC compressing the air trapped in the cylinder which causes a rise in pressure and temperature. When the piston is almost at TDC (end of the stroke) the injector sprays high pressure atomised fuel. This allows for an “ignition delay” of the fuel igniting

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13
Q

What is the power stroke?

A

Both valves remain closed for this stroke. Just as the piston passed TDC and starts to descend towards BDC the fuel has ignited and combustion occurs. The burning air/fuel mix causes a rapid increase in temperature and pressure and forces the piston down to BDC

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14
Q

What is the exhaust stroke?

A

The exhaust valve is open, the inlet valve is closed. The piston rises from BDC to TDC pushing waste gasses through the exhaust

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15
Q

What is valve overlap?

A

The inlet valve starts to open just before TDC on the exhaust stroke and the exhaust valve remains open until slightly after TDC on the start of the induction stroke. This overlap lasts for approximately 10 or 12 degrees of crankshaft rotation.

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16
Q

What is the benefit of valve overlap?

A

Aids cylinder charging of fresh air for the induction stroke, and the fresh air entering the cylinder helps purge exhaust gasses and cool the exhaust valve.

17
Q

What are the components of a basic fuel system?

A

Fuel header tank
Fuel lift pump
Fuel filters
Fuel injection pump
Fuel injector
Fuel spill return

18
Q

What is the purpose of a fuel lift pump?

A

Provides clean, ready to use fuel from the header tank to the diesel engine

19
Q

What is the purpose of a fuel injection pump?

A

Delivers measured amounts of fuel, at high pressure, to the injectors in the correct order/sequence and at the correct time

20
Q

What is the purpose of the fuel spill return?

A

Returns excess fuel that has been used for lubrication and cooling of the injector back to the system

21
Q

What are the components of lubricating oil systems

A

Sump strainer
Priming pump
3 way cock
Non return valve
Pump
Filters
Reducing valve
Lub oil cooler

22
Q

What is the purpose of a priming pump?

A

The lub oil priming pump is used to create oil pressure (prime) in the engine prior to starting. It is also used to drain the engine oil from the sump, through the test line, when an oil change is required

23
Q

What is the purpose of a pump?

A

Mechanically driven from the engine to maintain pressure when the engine is running

24
Q

How often are oil tests conducted?

A

Carried out weekly to identify defects to enable repair before damage occurs. Results recorded in engine logbook

25
Q

What are the four oil tests?

A

TBN (Acidity)
Viscosity (Thickness of the oil)
Water in oil
Insolubles

26
Q

What are the components of salt water (SW) cooling?

A

Sea cock
Strainer
Salt water pump
Lub oil cooler/heat exchanger
FW heat exchanger
Discharge overboard (DOB) valve

27
Q

What are the components of fresh water (FW) cooling?

A

Engine block
Thermostat
Header tank
Heat exchanger
FW pump

28
Q

What is coolant made from?

A

50/50 mix of fresh water and AL39. AL39 is an antifreeze and corrosion inhibitor

29
Q

How often are coolant tests conducted?

A

Carried out weekly and when defects are suspected

30
Q

What are the three coolant tests for?

A

Salinity (Salt content - there should not be any)
Density (AL39 dilution level)
Acidity (presence of acids would indicate a problem internally in the engine)

31
Q

What are the engine safety devices?

A

Low lub oil pressure
Low coolant pressure
High lub oil temperature
High coolant temperature
Engine overspeed

On any alarm/trip inform the MEOOW immediately

32
Q

What is the procedure for resetting trips before restarting the engine?

A

Investigate the cause of the trip
Rectify the fault
Reset the trip

33
Q

What are the hazards when working with diesel engines?

A

Fire/heat
Noise
Rotating machinery
personal hygiene