Deterioration Of Offshore Structure Flashcards
Categories of deterioration
Structural damage Corrosion or erosion Fouling defects Coating defects Scour Metal and weld defects
Gross structural damage
Deformation due to impact
Missing bolts
Missing members or anodes
Corrosion
Uniform
Pitting
Uniform
Metal is removed all over the surface of the material reducing the member or pipelines thickness
Pitting. Localised which takes place in otherwise corrosion free material creating a put in the surface.
Corrosion
Will be accelerated by
Erosion Increase in temperature Increase in oxygen content Chemical attack Loading known as stress corrosion
Fouling defects
Both marine growth and debris
Debris is a type of foreign object or body onto near the structure.
Effects of debris
Structaral damage
Galvanic corrosion
Overloading of the co system
Safety hazard for divers
Coating defects
Blistering of the coating
Flaming
Sagging or wrinkling.
Scour to structure
When the seabed from around the structure moves and rubs against the structure with the movement of the water. This creates a scour.
This effects the welds. Metal and is serious when dealing with concrete structures.
Fatigue
Local failure caused by cyclic loading. Cracks may form and grow from flaws in the material such as weld defects and accidental damage
Fatigue cracks may also start pite created by corrosion
Fatigue is difficult to predict this is due to a number of variables
Number of load cycles Stress and strain Environment Amplitude Mean stress level Material Temperature
Embrittlement ( brittle failure)
This is when material changes it’s properties from ductile to brittle.
Brittle materials fail due to crack propagation so they as susceptible to fatigue and brittle failure.
Brittle failure is most commonly know around low temperatures
Four stages of structures life span
Production of materials
Fabrications
Installation and in service
Decommissioning
Raw material casting defects
Splashes
Inclusions
Incorrect cooling forms laminations
Weld defects
Lack of root penetration
Slag inclusions
Porosity due to air contamination or dirt in the weld
Hydrogen induced cold cracking
Hydrogen induced cold cracking
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Cracking that is formed in the heat affected zone (HAZ)
This can occur right after the weld or a few hours later. NDT is carried out 48 hours after fabrication for this reason