Denture base polymers Flashcards
What is the denture base for a denture
The part of the denture that the prosthetic teeth are supported by and attached to
What does the denture base act as in a denture
Acts as a replacement for hard and soft tissues
More specifically what does the denture base replace
Replaces the gingivae and alveolar support for the teeth
What requirements do denture base material sneed to meet?
- Needs to bond to teeth
- Be biocompatible
- High polish
- Translucent
- Colour/ colour stability
- No porosity
- Low residual monomer
- Low sorption/ solubility
- Flexural stretch > 65MPa
- Flexural modules > 2GPa
What is resilience
The amount of energy absorbed by a material up until the point at which it undergoes permanent deformation
What is toughness
The amount of energy absorbed by a material until it breaks
Why do dentures need to be strong
As they are frequently dropped
List some DESIRABLE features for dentures
- Resilient
- Tough
- High impact strength
- Dimensional stability
- Repairable if breaks
- Good thermal conductor
- Radio opaque
- Cheap
What materials can denture bases be made from
- Poly (methyl methacrylate) (PMMA)
When was Poly (methyl methacrylate)(PMMA) developed
1932
What reaction does pMMA undergo
Addition polymerisation
List the 4 stages involved in the additional polymerisation of PMMA
- Activation
- Initiator
- Propagation
- Termination
What happens in the activation stage of pMMA
A chemical us made to produce a free radical
What is the Initiator stage of PMMA
Where the free radical starts the polymerisation process by connecting with a monomer molecule
What happens in the Propagation stage of PMMA
One monomer attached to another
What happens in the Termination stage of PMMA
As one monomer attaches to another the reaction is said to propagate, and finally if the growing chain meets another and joins with it, or it doesn’t encounter any more monomer molecules, the reaction terminates.
What do denture base resins contain
benzoyl peroxide
What happens to denture based resin when it is heated above 60 degrees
Molecules of benzoyl peroxide decompose to yield electrically neutral specials containing unpaired electrons, free radicals
What role does benzoyl peroxide have in denture base resin
It is an initiator
What is the activator for denture base resin
Heat
What happens to benzoyl peroxide when it is heated
It breaks down to give 2 free radicals
What do free radicals do
They attack double bonds on the monomer molecule opening them up and exposing a site for reaction
What happens as monomer molecules join together?
They form a polymer chain and the space between them is reduced
What is the shrinkage for PMMA
21% by volume
What do resin manufactures do to try and minimise dimensional changes
Resin manufactures prepolymerise a significant a significant fraction of the denture based resin
What can we add to MMA to reduce shrinkage
Mix it with PMMA beads that are already polymerised
How much shrinkage does MMA occur with mixed with PMMA
6%
How is heat cured acrylic resin usually stored
As a powder and liquid
What is the powder part of heat cured acrylic resin made up of
Beads of granules of polymathy methacrylate
Can also include pigments, dyes, optical opacifiers, Plasticizers, synthetic and coloured fibres
What is the liquid part of heat cured acrylic resin made up of
Methyl methacrylate monomer
What happens when we mix the polymathy methacrylate powder with the methyl methacrylate monomer liquid on a molecular level
The old and new polymer chains intertwined forming an acrylic dough
This results in a polymer
Describe the setting reaction that occurs when we mix the polymathy methacrylate powder with the methyl methacrylate monomer liquid
Mixing of powder and liquid cause monomer diffusion and softening of the surface of the powder producing gelling stages:
Name some of the gelling stages the polymathy methacrylate powder with the methyl methacrylate monomer liquid go through
- Sandy
- Stringy/ sticky
- Dough
- Rubbery
Describe the sandy stage
It is the initial melting of the beads
Describe the stringy stage
Enlargements with swollen beads and thickened interstitial monomer
Describe the dough stage
This is when gelation occurs
Describe the rubbery phase
The monomer has penetrated to the core of th beads plasticizing them,
Out of the 4 setting stages which is the most useful
The dough stage
Name the different processing stages we follow when we are making a wax mould for our dentures
- Make wax pattern
- Flasking
- Boiling out
- Dough moulding
- Boiling
- Deflasking
How long can the polymerisation (boiling) stage of processing dentures take
8 hours
What problems can arise if processing is done incorrectly
- Increased porosity
Why can porosity be a problem In dentures
Can become a plaque retentive factor
Name the 3 different types of porosity
- Gaseous
- Contraciton
- Granular
When does gaseous porosity occur
When MMA liquid boils in the middle of the polymerisation process
What is the boiling point of MMA liquid
100.3 degrees
How can we prevent gaseous porosity from occuring?
The MMA must be heated very slowly
Why should we heat the MMA very slowly
So that the denture fully solidifies before the boiling point is reached
This prevents gaseous porosity
Why does contraction porosity occur
Due to the 6% shrinkage that is inherit in the PMMA production
How can we avoid contraction porosity?
By adding a little extra PMMA dough to the mould before heating
Keep the mould under very high pressure throughout the process to prevent bubbles from growing in size
What is granular porosity due to?
Due to dough becoming dry before processing
Which of the 3 types of porosity is the rarest?
Granular porosity
What are the advantages of PMMA
- Reasonably good physical properties
- Good aesthetics
- Easily repaired
- Highly polishable
- Cheap and easily manufactured
- Bonds to denture teeth
- Light and ride
- Low water sorption
- High glass transition temperature
What is the glass transition temperature
The temperature above which a solid polymer becomes soft and rubbery
What is another name for the glass transition temperature
Glass to rubber transition
What factors can affect the glass transition temperature
Molecular structure
Why does the glass transition temperature need to be high for dentures
As liquids and food as hot as 70 degrees may be consumed and if the glass transition temperature is lower than 70 the denture will melt/ go soft in the patients mouth
How can molecular structure affect glass transition temperature
Big pendant groups limit how closely the polymer chains can pack together
The further away the groups are from each one the more easily they move around and melt (so lower glass transition temperature )
What are some disadvantages of PMMA
- Poor impact strength
2. Poor thermal conductor
How much does repairing dentures cost the eNHS
9 million a year
What sort of dentures fracture the most
Upper partial dentures
Why are upper partial dentures most likely to fracture
As they are often weak areas where small saddles are connected to major connectors
Where on the denture do most fractures occur
50% of all complete denture fractures occur in the midline
What are upper denture fractures associated with
- Deep frenal notches
- Sharp fraenal notches
- Diastema
- Worn teeth
- Ill fitting dentures
- Hard bony suture in palatal midline
- Palatine tori
how can Deep or sharpfrenal notches and Diastema cause denture fracrtie
As they are stress concentrators
How can we improve PMMA
- By adding metal strengtheners
- Reinforcement
- Co-polymerization
- Injection moulding
Why can’t we carry out injection moulding
As it is expensive and very high tech
Give examples of some metal strengtheners
- Bars
2. Mesh
Are metal strengtheners effective
there is little evidence that they actually strengthen a denture and may in fact act as a stress concentrator
Out of all the options which is the best one to improve PMMA
Co polymers
What do co polymerise PMMA with
Butadiene styrene
What is Butadiene styrene
A rubber like material
What does Butadiene styrene do to PMMA
toughness is greatly increased, however the modulus is reduced in the process and the dentures are more flexible
What type of teeth do we use on a denture
Plastic acrylic teeth
What are some qualities our denture teeth should have
- Bind chemically to the denture
- Can be adjusted
- Not cause wear to opposing teeth
- Good colour match
- minor resilience
- May stain with time
Other than plastic acrylic what other materials can denture teeth be made of
- Porcelain
2, Experimental fiber-reinforced teeth