Denture Base materials Flashcards
Function of dentures?
Return form and function when teeth missing
Requirements of denture base - biocompatibility
Dentures worn for long time - must maintain health of soft tissue = non-toxic and non-irritant
Requirements of denture base - manufacturing
Mouldable to individual shape (ill fit may effect comfort and performance)
Must be cheap to make
Mechanical requirements of denture base
a) strength
b) toughness
c) stiffness
d) deformation
e) hardness
a) sufficient strength to resist fracture during everyday life
b) sufficient toughness to withstand rapid energy transfer e.g. dropped (older people have bad manual dexterity)
c) sufficient stiffness so it doesn’t deform during everyday activities
d) resist permanent deformation - if any deformation it must be elastic = high proportional limit
e) sufficient hardness so resistant scratches that cause weakness or abrasive cleaners
Why do denture bases need a high proportional limit?
To ensure that any deformation that does occur is elastic
Ideally should denture bases have high density or low density?
Low density
What is the problem with a denture base with low density?
Strength and density are proportional so low density material will not be strong
Why do denture bases need to be a conductor of heat?
To maintain health of underlying soft tissues
- don’t scold tissues without noticing
Why do denture bases need to be radio-opaque?
Detect fragments if swallowed or inhaled
List the physical requirements of denture bases
low density - but compromise for high strength Thermal diffusivity and conductivity Radio-opaque Accurate and dimensionally stable Able to be cleaned easily
What are the 2 main types of acrylic denture base materials?
Heat curing denture acrylic or self curing denture acrylic
How are acrylic denture bases set?
Free radical addition polymerisation
What are the 4 stages of free-radical addition polymerisation?
Activation
Initiation
Propagation (cross-linking to improve mechanical properties)
Termination
What is the dough moulding process?
The process when the powder and liquid are mixed together - occurs before polymerisation
What are the series of stages in dough moulding process?
Creamy
Sandy - monomer starts to stack into PMMA
Stringy - beads joined together by vanderwalls forces
Dough - strings bind together
Describe the dough moulded denture production?
Dough placed into gypsum mould
Mould sealed and pressurised - force dough into all of the mould
heat cure - place into water bath
Cold cure - will cure on its own - no need for bath
Remove and de-flask after setting time
List 3 alternative production methods to dough moulded denture production?
Injectable - inject dough into mould
Pourable
Light cured
Describe set acrylic denture structure
Composite structure
- continuous phase - fresh resin
- discrete phase - original resin beads
Effect of curing process on properties -
a) 2 main processes used to make dentures
b) difference between the 2
a) heat cure and cold (self-cure)
b) heat = activated above 65 degrees, takes hours to make denture
Cold = activation at RT, less than an hour
Advantages of heat cure process?
Dough formed at RT strait closure is possible
At what temperature is the initiator activated in heat cure?
65-70 degrees
What type of reaction is the heat cure activation? What is the consequence of this?
Exothermic
Rapid temp rise = monomer boils and turns to gas = gaseous porosity = weakness especially in areas with greater volume = needs to be the strongest
Where does gaseous porosity tend to form?
areas with most volume = needs to be the strongest