Denture base materials Flashcards
ideal properties
biocompatible
physical (aesthetic, stable, high thermal conducitivtiy)
mechanical (strength,stiffness,toughness)
ease of (processing, repair/adjust, reproduction of surface detail)
cost
current materials used for dentures base
PMMa (acrylic) nylon polyamide polyetheretherkeleton Nylon cobalt chrome alloy Ti alloy
polymerisation of PMMA
benzoyl peroxide (initiator) splits into 2 fragments, each with 1 unpaired e- fragments attack the C=C bond cross linking agent forms additional bonds between polymer chains
steps for denture making
1) Make dentures in wax
2) set acrylic teeth into the dentures
3) use brass flask to create a mould of each denture
4) The brass flasks fit together
5) Make a mould of dentures by securing the model into one half of the brass flask
6) Other half filled with plaster, left to set
7) then can heat the flasks up to soften the wax
8) open the flasks, get rid of residual wax by running under boiling water
9) Place separator on the models, mix up the acrylic dough
10) Fill moulds with slight excess, press in big press
11) Placed and cured overnight
12) Can then break open the flasks
13) remove plaster around the model
14) Dentures now ready for finishing
processing problems
polymerisation shrinkages
processing stains
volatilisation of the monomer during curing of the temperature
alternative processing routes for dentures
injection moulding of acrylic dough
injection of moulding of aryclic above Tg
milling from block
3D printing
what is injection moudling
heat material to above Hg
squeeze into mould using high pressure
variants of PMMA
cold cure (auto cure)
tooth materials
acrylic
highly cross linked acrylic
composite
ceramic
indications for flexible denture matierals
repeated denture fracture occurs
presence of large tori
deep undercut
limited mouth opening
advantages of flexible materials
- toughness resutling in the dentures being nearly unbreakable
- coloured like mucosa
- thinner than conventional materials
- non allergenic
- no metal clasps, material can be used to create retention
- can be used in areas of deep undercut
advances manufacturing for dentures
computer aided design/aided manufacture
strain
fractional change in the dimensions caused by the force
stress
force per unit cross sectional area, that is acting on the material
resilince
amount of energy a material can absorb without undergoing plastic deformation