Decision Making to Improve Operational Decision Making Flashcards
Factors of Production
Land
Labour
Capital
Enterprise
How does Quality achieve Customer Satisfaction?
-Brand image
-Reputation
-Appearance
-Reliability
-Functions
-Cost of ownership e.g. repairs
-Exclusiveness
Quality Control
Inspectors check every stage.
Cost of Holding Inventories
-Cost of storage
-Interest Costs
-Obsolescence risk
-Stock out costs
Kaizen
‘Continuous improvement’
Policy of implementing small incremental changes
Creates a quality culture
TQM
Total Quality Management
‘Getting it right first time’
Teams responsible for their quality
Key Reasons to Hold Inventory
-Enable production to take their place
-Satisfy customer demand
-Precaution against delays from suppliers
-Allow efficient production
-Allow for seasonal changes
-Provide a buffer between production process
Advantages of Customer Satisfaction
-Impact sales
-Create USP
-Charge higher prices
-Cost reductions
Achieving High Labour Productivity
Getting the workforce to be more productive is not an easy task and influenced by:
-Quality (and extent) of machinery
-Skills, motivation and ability of workforce
-Methods of production used
-Reliability of raw materials and suppliers
Influences on Amount of Inventory Held
-Need to satisfy demand (failure is costly, could be seasonal)
-Need to manage working capital (holding ties up cash and opportunity cost)
-Risk of losing value/inventory (longer stocks are held, greater risk they cannot be used or sold)
Factors of Affecting when/how much Inventory to Re-order
-Lead-time from supplier (higher lead time may require higher re-order level)
-Implications of running out (stock-outs) (if damaging then high re-order level)
-Demand for the product (higher demand, higher re-order levels)
Formula for Unit Cost
Total costs/output
Ways of Reducing Capacity
-Selling off fixed costs
-Changing to shorter working weeks/days
-Laying off workers
-Transferring resources to another area
Considerations of Choosing Suppliers
-Good prices
-Payment terms
-Quality
-Capacity of supplier
-Reliability
-Flexibility
Invention and Innovation
Invention: formulation of new ideas for products or processes
Innovation: practical application of new inventions into marketable products or services
Types of Innovation
Product involution: launching new or improved products (or services) on to the market.
Process Innovation: finding better or more efficient ways of producing existing products, or delivering existing services.
Benefits of Product Innovation
-‘First mover advantage’
-Higher profits and profitability
-Added value
-Opportunity to build early customer loyalty
-Enhanced reputation as an innovative company
-Public relations e.g. news coverage
-Increased market share
Methods of Lean Production
Time Based Management
Simultaneous Engineering
Just In Time Production
Cell Production
Quality
A product or service is of good quality if it meets the needs of expectations of the customer.
Advantages of Low Inventory Levels
-Lower inventory holding costs e.g. storage
-Lower risk of obsolescence inventory
-Capital can be used elsewhere in the business
-Consistent with operating ‘lean’
Benefits of Mass Customisation
-Higher customer retention (as few options and tailored)
-Fewer unfinished goods need to be stored, reducing costs
-Quick, efficient production process
-Higher price point for customised products, higher profits
-More flexible software and systems to handle highly customised orders
Drawbacks of Mass Customisation
-Impossible to build up stock ahead of time
-Forecasting trends in sales more difficult - wide range of options
-Difficult to plan for surge in product demand
-Affects flow of supply chains
-Wait time from order to shipment to in-hand increases
-Increased costs to maintain a variety of machinery that can produce different colours, shapes, etc