Cutters, Bits and Abrasives Flashcards
When using a hand plane, what should be done to avoid cutting against the grain?
Either the workpiece or the tool should be reversed to cut with the grain.
Describe two examples of using a chisel that would require cutting across the grain.
A) cleaning the bottom of a dado cut.
B) cutting a hinge gain with a chisel
What is the first stage of creating the edge on a chisel or plane iron?
Use a bench grinder to make a suitable bevel.
What is Flat Grinding?
Flat grinding is done on a belt or flat grinder. This creates a bevel with a flat surface.
A wheel dresser is used to resurface the wheels on a grinder? Why is this an advantage when sharpening tools?
A sharp wheel cuts quickly, with very little heat, in comparison to a dull wheel.
What is a wheel dresser and how does it work?
It sharpens the wheel by breaking off the outer layer of abrasive grit.
What safety precaution is a must when working with a grinder?
Eye protection
When is it advisable to regrind a plane iron or chisel?
They should be regrind when the cutting edge has been nicked, dulled or when a significant amount of material must be removed.
What is normally the problem with the grinding wheels that come with new grinders?
They are often too hard or coarse. It is advisable to replace at least one of the wheels with a soft bond 80 or 120 grit aluminum oxide wheel.
What ratio of (length of bevel) to (thickness of steel) is required to achieve a bevel angle of 25 degrees to 30 degrees.
A 2 to 1 bevel length to steel thickness creates a bevel of 30 degrees. A bevel slightly longer than twice the thickness of the plane iron results in an angle of between 25 and 30 degrees.
What is the maximum distance that the tool rest can be away from the grindstone?
3 mm from the face of the stone.
List the two categories of whetstones.
A) oil stones and water stones
B) natural and man-made stones
What type of whetstones can be used to sharpen carbide cutters?
Diamond-impregnated stones are hard enough to sharpen carbide cutters.
What colour is a Soft Arkansas whetstone?
White, grey, black, pink or grey
How is the actual cutting edge on a scraper created?
Scrapper cutting edges are honed and then burnished with a tool called a burnisher. This procedure produces a burr on the edge of the tool, which is the actual cutting edge.
What are hand scrapers used for?
Hand scrapers are used for final smoothing before final sanding.
Sandpaper used by carpenters usually has what type of grit?
Garnet, aluminum oxide and silicon carbide.
What is the correct sequence of sanding?
Sand from a rough to a smooth finish and always progress from a coarse abrasive to a fine abrasive
What are the two classifications of sand paper?
Closed-coat and open-coat
What would be the result of grinding a cutting tool using the side of an abrasive wheel or the surface of a belt sander?
Flat grind
How is a water stone used for honing kept sharp?
Water flushing away particles
What type of whetstone can be used on hard material, including steel, carbide, ceramic or glass?
Diamond
What’s the best method of ensuring that a grinding wheel remains true?
Use the entire wheel surface when grinding plane irons
Which abrasive grits are most commonly used for woodworking sanders?
Silicon carbide and aluminum oxide
What shape of tooth is found on a hand rip saw?
Chisel like
What type of tooth is found on a combination blade for a circular saw?
Tri-grind