CPI, Process Control and Design Flashcards
Back-trapping in a distillation column results due to
A. low gas velocity
B. excessive liquid gradient over the tray
C. high gas velocity
D. low reflux ratio
B. excessive liquid gradient over the tray
The minimum plate spacing in most of the petroleum refinery distillation columns (of diameter 73 ft) is normally
A. 6’’
B. 12’’
C. 18’’
D. 34’’
C. 18’’
Bubble cap plate column is:
A. a finite stage contactor
B. used only for distillation, not for absorption
C . a differential stage contactor
D. a continuous contactor
A. a finite stage contactor
The most common standard size of bubble caps used in industrial operation is:
A. 1” diameter cap with 0.5” diameter riser
B. 6” diameter cap with 1” diameter riser
C. 6” diameter cap with 4” diameter riser
D. 4” diameter cap with 5” diameter riser
C. 6’’ diameter cap with 4’’ diameter riser
High pressure fluid in a shell and tube heat exchanger should preferably be routed through:
A. tubes to avoid the expense of high pressure shell construction
B. Shell side for smaller total pressure drop
C. Shell side of the flow is counter-current and tube side if the flow is co-current. D. shell side for larger overall heat transfer co-efficient
A. tubes to avoid the expense of high pressure shell construction
When one of the fluids is highly corrosiv e and has fouling tendency , it should:
A. preferably flow inside the tube for its easier internal cleaning
B. preferably flow outside the tube
C. flow ate very slow velocity
D. flow outside the tube when the flow is counter current and inside the tube when the flow is co-current
A. preferably flow inside the tube for its easier internal cleaning
In a shell and heat tube ex changer, the clearance of the tube is generally :
A. not less than one-fourth of the tube diameter or 3/16
B. more than the tube diameter
C. equal to the tube diameter
D. more in case of triangular pitch as compared to the square pitch tube layout
A. not less than one-fourth of the tube diameter or 3/16
For a given fluid as the pipe diameter increases, the pumping cost:
A. decreases
B. increases
C. remains unaffected
D. may increase or decrease depending upon whether the fluid is Newtonian or non-Newtonian
A. decreases
Which of the following is the most common baffle used in industrial shell and tube heat exchange?
A. 75% out segmental baffle
B. orifice baffle
C . 25% out segmental baffle
D. disk and doughnut baffle
C . 25% out segmental baffle
Twenty five percent out segmental baffle means:
A. height is 75% of the I.D. of the shell
B. spacing is 25% of its height
C. height is 25% of the I.D of the shell
D. width is 25% of the height
A. height is 75% of the I.D. of the shell
In most of the shell and heat tube exchanger, the tube pitch is generally:
A. less than the diameter of the tube
B. 2.5 times the tube diameter
C. 1.25-1.50 times the tube diameter
D. one-fourth of the tube diameter
C. 1.25-1.50 times the tube diameter
Floating head heat exchangers are used for:
A. heat transfer between corrosive fluids
B. cases where temperature difference between the shell and the tubes is more (>50 C) C. co-current and transfer systems
D. counter-current heat transfer systems
B. cases where temperature difference between the shell and the tubes is more (>50 C)
In a double pipe (concentric) heat exchanger, the hydraulic radius for heat transfer (for a fluid flowing through the annulus) would be:
A. same as that for the fluid flow
B. less than that of the fluid flow
C . more than that of the fluid flow
D. D2 – D1 (D1 and D2 are I.D. of outer and inner pipes respectively)
C . more than that of the fluid flow
Pouring factor must be included in the calculation of overall design heat transfer coefficient when the liquid:
A. containing suspended solids flows at low velocity
B. containing suspended solids flows at high velocity
C. is highly viscous
D. is of high specific gravity
A. containing suspended solids flows at low velocity
In the case of the shell and heat tube exchanger, the logarithmic mean temperature difference:
A. is always less than arithmetic average value
B. is always more than arithmetic mean value but more than geometric mean value
C . is alw ay s less than arithmetic mean v alue but more than geometric mean v alue
D. May be either more or less than geometric mean and arithmetic mean value depending upon whether the flow of stream is concurrent or counter current
A. is always less than arithmetic average value
Joint efficiency for a seamless pipe is:
A. 1
B. 0.65
C. 1.2
D. 0.5
A. 1
In the design of a paddle agitator, the ratio paddle diameter to tank diameter is normally taken as:
A. 0.1
B. 0.6
C. 0.25
D. 0.5
B. 0.6
The ratio propeller agitator diameter o tank diameter is normally taken as:
A. 0.15-0.30
B. 0.5-0.65
C. 0.75-0.85
D. 0.50-0.90
A. 0.15-0.30
The minimum baffle height should be:
A. equal to the impeller diameter
B. twice the diameter
C . twice the impeller diameter
D. 3⁄4 of the tank height
C . twice the impeller diameter
Leg support is meant for:
A. large horizontal cylindrical vessels
B. small vessels
C. tall but empty vessels
D. thick walled tall vessels
B. small vessels
Skirt support is suitable for:
A. small horizontal vessels
B. tall vertical vessels
C. large horizontal v essels
D. thick walled small v ertical v essels
B. tall vertical vessels
Saddle support are used for supporting:
A. horizontal cylindrical vessels
B. thick walled vertical vessels
C. tall vertical vessels
D. thick spherical vessels
A. horizontal cylindrical vessels
A replica of a commercial scale plat:
A. lab scale
B. bench scale
C. pilot scale
D. small scale
C. pilot scale
Vertical valves are not supported by:
A. brackets
B. skirts
C. column
D. saddles
D. saddles
Which of the following is a propriety equipment?
A. reactors
B. distillation columns
C. pumps
D. heat exchangers
C. pumps
It is a type of a pressure relief device commonly used in which it is consists of a pneumatically or electrically operated valves which are activated by pressure
sensing instruments:
A. directly actuated valves
B. bursting discs
C. indirectly actuated valves
D. over-pressure
C. indirectly actuated valves
It is a measure of the intrinsic rate of energy release from the burning, explosion or other chemical reaction of the material.
A. unit hazard factor
B. material factor
C. dow fire and explosion index D. damage factor
B. material factor
In Kraft process of paper manufacture, white cooking liquor consists of caustic soda:
A. sodium sulfide, sodium carbonate
B. sodium sulfite, sodium sulfide
C. sodium sulfite, sodium carbonate
D. and sodium carbonate
A. sodium sulfide, sodium carbonate
Comparing sulfate process with sulfite process, we find that:
A. both temperature and pressure in former is less than that in the latter
B. both temperature and pressure in former is more than that in the latter
C. temperature is more in former and whereas pressure is more in the latter
D. pressure is more in former whereas temperature is less in the latter
B. both temperature and pressure in former is more than that in the latter
Glycerin is recovered from lye by:
A. evaporation followed by vacuum distillation
B. extractive distillation technique
C. liquid extraction technique
D. steam distillation
A. evaporation followed by vacuum distillation
Transparent soaps (e.g. Pears) are:
A. usually soft soaps (made from coconut oil) in which cane sugar and alcohol are added and finally washed with methylate spint to achieve transparency
B. metallic soaps with frothing agent and free stearic acid to achieve transparency.
C. metallic soaps with frothing agent which glycerin has not been recovered
D. high free alkali soaps having excess of cane sugar and alcohol
A. usually soft soaps (made from coconut oil) in which cane sugar and alcohol are added and finally washed with methylate spint to achieve transparency
Fats as compared to oils have:
A. more unsaturated glycerides of fatty acids
B. less unsaturated glycerides of fatty acids
C. much higher reactivity to oxygen
D. lower melting point
B. less unsaturated glycerides of fatty acids
Salt is added to the kettle during soap manufacture to separate:
A. soap from lye
B. the metallic soap
C. glycerin from lye
D. the unsaponified fat from soap
A. soap from lye
Hydrogenation of oil takes place in:
A. an autothermal reactor
B. a plug flow reactor
C. a trickle bed reactor
D. backmix reactor
C. a trickle bed reactor
Shaving soaps are:
A. soft potassium soaps (potassium salt of fatty acids) with free stearic acid to give lather a lasting property.
B. metallic soaps compounded with frothing agents
C. high free alkali soaps having excess of cane sugar and alcohol
D. usually soap soaps
A. soft potassium soaps (potassium salt of fatty acids) with free stearic acid to give lather a lasting property.
Lime and soda ash are added to water to remove:
A. bicarbonates and sulfates of calcium and magnesium
B. undesirable taste and odor
C. bacteria
D. its corrosiveness
A. bicarbonates and sulfates of calcium and magnesium
Cholramines are used in water treatment for:
A. disinfection and control of taste and color
B. removing turbidity
C. corrosion control
D. control of bacteria
A. disinfection and control of taste and color
Deaeration of water in its treatment is necessary as it:
A. minimizes its turbidity
B. minimizes its corrosiveness
C. helps in controlling its taste and color
D. controls bacteria
B. minimizes its corrosiveness
Which product is produced commercially by the Haber process?
A. sulfuric acid
B. ammonia
C. propane
D. calcium
B. ammonia
A 20% oleum product means:
A. 20% SO3, 80% H2SO4
B. 80% H2SO4, 20% H2O
C. 80% SO3, 20% H2SO4
D. 20% SO3, 80% H2O
A. 20% SO3, 80% H2SO4
Which of the following is pearl ash?
A. NA2CO3
B. K2CO3
C. AL2O3
D. CaO
B. K2CO3
It is produced by the reaction of calcium carbide with water:
A. sulfur dioxide
B. methylene
C. ethylene
D. acetylene
D. acetylene
Which of the following is also known as black diamond:
A. bort
B. fulsreners
C. carbonados
D. carbon novers
C. carbonados
Percent krypton in air is:
A. 0.934% by volume
B. 0.934% by weight
C. 0.0001139% by volume
D. 0.0001139% by weight
C. 0.0001139% by volume
It is an alloy consisting of copper and zinc:
A. bronze
B. brass
C. amalgam
D. cast iron
B. brass
Aqua regia is a mixture of:
A. HCl and perchloric
B. nitric and perchloric
C. nitric and HCl
D. HCL, HNO3, and perchloric
C. nitric and HCl
What alloying element is added to stainless steel to impart corrosion resistance?
A. chromium
B. vanadium
C. titanium
D. copper
A. chromium
The process of heating rubber with sulfur to improve toughness and strength:
A. heat treatment
B. annealing
C. polymerization
D. vulcanization
D. vulcanization
Which of the following is an ore of mercury?
A. bauxite
B. galena
C. sphalenite
D. cinnabar
D. cinnabar
Which of the following is the present process for the manufacture of soda ash?
A. LeBlanc process
B. Solvay process
C. Deacon process
D. Waldon process
B. Solvay process
Which of the following is used as a disinfectant and deodorant in dairies, creameries. Water supply, sewage disposal and for household purposes?
A. calcium hypochlorite
B. sodium chlorite
C. sodium hypochlorite
D. caustic soda
C. sodium hypochlorite
It is the most abundant metal of the earth’s crust:
A. iron
B. aluminum
C. lithium
D. sodium
B. aluminum
A Mixture of hydrogen and carbon monoxide, produced by the reaction of water and carbon (coke), that is used as a starting point in the synthesis of methanol
and other organic chemicals:
A. producer gas
B. synthesis gas
C. marsh gas
D. laughing gas
B. synthesis gas
A process used in paper production in which sulfur dioxide is added to a mildly acidic digestion liquor to yield hydrogen sulfite ions:
A. sulfite process
B. sulfate process
C. mechanical pulp process
D. Solvay process
A. sulfite process
A process used in paper production in which sodium sulfate is added to a basic digestion liquor:
A. sulfite process
B. sulfate process
C. mechanical pulp process
D. Solvay process
B. sulfate process
Silicone rubbers are:
A. polysiloxanes
B. polyethylene
C. polypropylene
D. elastomer
A. polysiloxanes
Corundum is:
A. aluminum oxide
B. iron oxide
C. magnesium oxide
D. calcium oxide
A. aluminum oxide
Calcite is:
A. potassium carbonate
B. Calcium Carbonate
C. sodium hydroxide
D. calcium hydroxide
B. Calcium Carbonate
It is used primarily in operations requiring high-flame temperature, such as welding and metal cutting:
A. acetylene
B. blue water gas
C. carbureted water gas
D. coal gas
A. acetylene
It is the variation of temperature with height above the ground:
A. inversion aloft
B. ground-level inversion
C. greenhouse effect
D. lapse rate
D. lapse rate
Blue vitriol is:
A. Fe2O4
B. CoSO4 7H2O
C. CuSO4 5H2O
D. CdS
C. CuSO4 5H2O
Prussian blue is:
A. ferric ferrocyanide
B. sodium bicarbonate
C. sodium carbonate
D. sodium hydroxide.
A. ferric ferrocyanide
An ore of lead:
A. silica
B. spinel
C. galena
D. cementite
C. galena
Epsom salt is:
A. ferrous sulfate
B. manganese nitrate
C. ferric chloride
D. magnesium sulfate
D. magnesium sulfate
Salt peter is:
A. sodium nitrate
B. calcium nitrate
C. potassium sulfate
D. potassium nitrate
D. potassium nitrate
A unicellular organism surrounded by a cell wall and possessing a distinct nucleus.
A. protozoa
B. virus
C. yeast
D. algae
C. yeast
Glauber’s salt is crystalline hydrated ___________.
A. sodium sulfate
B. sodium sulfite
C. calcium nitrate
D. calcium nitite
A. sodium sulfate
It is characterized by simple vegetative bodies from which reproductive structures are elaborated. It contains no chlorophyll and therefore requires sources of complex organic molecules.
A. algae
B. fungi
C. virus
D. protozoa
B. fungi