Corrosion Flashcards

1
Q

What are the three types of corrosion?

A

Dry
Wet (Single Metal or Galvanic metal)
Stress

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2
Q

What is a Metal? List some…

A

A metal is solid at an ordinary temperature, lustrous on a freshly cut surface, malleable, fusible, ductile to some degree, usually good electrical and thermal conductivity.

Examples of metals:
- iron, gold, silver, aluminium

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3
Q

What is an Alloy? List some…

A

A metal that is made by combining two or more metallic elements, especially to give greater strength or resistance to corrosion

Examples: Steel or Stainless Steel

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4
Q

What is oxidation in terms of rust?

A

A chemical reaction that takes place when a substance comes into contact with oxygen or another oxidizing substance.

Water and air together is essential for rust

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5
Q

How can oxidation protect some metals?

A

Some metals have an oxide layer which prevents it from further oxidation.

Rust will eventually just erode some materials where it goes from metal with strength to fluffy stuff with no strength.

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6
Q

what are three factors that govern corrosion?

A
  1. Environment
  2. type of metal (some are more prone/reactive than others)
  3. protection
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7
Q

What are some corrosive envrionments?

A

Costal and Marine environments
- due to the salt found in water

Industrial Environments
- Due to the emissions (gas and acids)

Farming Environments
- nitrates from fertilisers.

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8
Q

what is corrosion accelerated by

A

Warm temperatures, acid’s and salts.

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9
Q

What is wet corrosion for a single metal?

A

Effects mainly steel, but it is a reaction between electron transfer which causes an imbalance.

The Cathode Gains an Electron and the Anode looses an electron

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10
Q

What is dry corrosion for a single metal?

A

This is when oxidation happens (protects majority of metals), but it must be able to make contact with the surface of the metal.

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11
Q

Whta is stress corrosion?

A

happen when you bend metal which causes electrons to move around and eventually the metal will break.

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12
Q

What is galvanic corrosion (two dissimilar metals)?

A

type of wet corrosion when two or more dissimilar metals are brought into electrical contact in the presence of an electrolyte (water or moisture).

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13
Q

Where does galvanic corrosion most commonly occur?

A

In high moisture, high humidity or water.

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14
Q

Explain this Diagram

INSERT DIAGRAM

A

One of the metals becomes an anode (gives electrons (-)) and corrodes faster than normal

One of the metals becomes a cathode (takes electrons (+)) and corrodes slower than normal

Cathodes and Anodes can be determined by a graph

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15
Q

What metals are considered anodes (Least noble - corrodes quicker)?

A

Magnesium, Zinc, Aluminium Alloys

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16
Q

What materials are considered Cathodes (most noble - corrodes slower)?

A

Stainless Steel, Gold, Titanium

17
Q

What are the 4 ways to prevent against galvanic Corrosion?

A
  1. Coatings
  2. Galvanising
  3. sacrificial anodes.
  4. Select corrosion resistant metals/alloys.

INSERT IMAGE….

18
Q

What is hot dip Galvanising?

A

Process of immersing a metal (normally an alloy like steel) in a bath of molten metal (like zinc) to produce a corrosion resistant multilayered coating (cant paint hot dip galvanising)

19
Q

What is a sacrificial anode?

A

an easily corrodible metal deliberately installed in a structure to be sacrificed to corrosion.

It protects the metal on the cathode side

Oxidation reactions occur on the anode (being sacrificed) meanign it will be consumed and corroded instead of the metal in use.

20
Q

What are some protective coatings?

A
  1. paints
  2. varnishes
  3. metallic film
  4. corrosion resistant and artificial thicken oxide film.
21
Q

What are some of the corrosion resistant metals and alloys?

A

Copper
Zinc
Aluminium
Lead
Stainless Steel
Nickel
Bronze
Lead
Chromium.