Content Revision Flashcards

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1
Q

What is the definition of a particle?

A

An individual item without size limitations, only constraint being that it is small relative to its surroundings.

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2
Q

Define inter-particle strength.

A

Strength of a granule. Related to how particles of a granule interact with eachother.

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3
Q

Define intra-particle strength.

A

Strength of a single particle. Related to how constituents of a single particle resist deformation and fracture, depends on the structure of the particle.

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4
Q

Define granulation.

A

Process by which smaller particles are fused together to form larger masses in which the original particles can still be identified.

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5
Q

Discuss liquid bridges.

A

Presence of small amounts of liquid on the particle surface affects the interparticle forces.
Smoothing effect on surface imperfections.
Reduces inter-particle distance.

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6
Q

Discuss solid bridges.

A

Binder bridges formed when liquid binder between particles solidifies.
Crystalline bridges formed when dissolved material crystallises from solution present in the gap between particles.

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7
Q

Discuss electrostatic forces.

A

Occur due to friction during particle collisions and rubbing of particles against equipment surfaces.
Strength of force is related to the charge of the particles.
Act over long distance in comparison to adhesion forces.

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8
Q

Discuss three different segregation mechanisms.

A

Trajectory: Small particles whose drag force is governed by Stoke’s Law are projected horizontally. Larger particles decelerate slower than small particles.
Elutriation: Powders containing particles with radius 50u are charged in a vessel, air is displaced upwards. Fine particles remain in suspension, large particles fall to the bottom.
Percolation: Brazil Nut effect. Disturbance of particles causes spaces to be created. Large particles move up, small particles move down.

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9
Q

Discuss metallic bonding.

A

Metal atoms give up their valence electrons to form positive ions. This creates a sea of de-localized electrons. Electrostatic attraction between metal ions and electrons hold metal together.

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10
Q

Discuss ionic bonding.

A

Metal ion transfers its valence electron to a non-metal ion. Electrostatic attraction between the positive and negative ion creates an ionic bond.

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11
Q

Discuss covalent bonding.

A

Non metal atoms share valence electrons to fill the outer shell of both atoms with 8 electrons, this gives a stable configuration and forms a covalent bond between the two atoms.

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12
Q

Discuss plastic deformation of crystalline solids.

A

Occurs through the movement of structural defects called dislocations.

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13
Q

Discuss Permanent Dipole-Permanent Dipole interactions.

A

Some atoms are d+, some are d-. This occurs as atoms such as O are more electronegative than C, therefore the O atoms attract more electrons becoming d-, and carbon d+. These partial charges can be permanently in place, a PD-PD interaction occurs when two PD molecules interact with eachother.

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14
Q

Discuss Permanent Dipole-Induced Dipole interactions.

A

Symmetrical molecules are non-polar as the partial charges cancel. However, when in close proximity, a polar molecule can induce a temporary dipole in a symmetrical molecule. In doing so, this creates a PD-ID interaction.

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15
Q

Discuss Induced Dipole-Induced Dipole interactions.

A

Non-polar still have electron movement, due to their random nature. An instantaneous uneven distribution of electrons can produce temporary charges in a molecule. These temporary charges can then induce temporary charges in neighbouring molecules. This creates an ID-ID interaction.

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16
Q

Discuss Hydrogen bonding.

A

Formed when a H atom attached to a very electronegative atom (NOF) is attracted to another very electronegative atom (NOF).

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17
Q

What is CED?

A

Cohesive Energy Density. Amount of energy required to separate the constituent molecules of the material to an infinite distance.

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18
Q

What is permittivity?

A

Measure of resistance encountered when forming an electric field.

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19
Q

Why do we granulate?

A

Improve flow
Improve homogeneity
Improve bulk density
Improve wettability.

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20
Q

Describe Bumping Flow

A

Slow of consolidation speed during wet granulation.

21
Q

Describe Roping Flow.

A

Good for dry mixing.
Fast consolidation speed during wet granulation.
Shorter mixing time.

22
Q

Describe the compression cycle?

A

Filling, Metering, Precompression, Compression, Ejection.

23
Q

Discuss tablet defects.

A

Pre-capping/lamination: Splits or cracks on the side, parallel to face. Excessive compression/ejection forces. air entrapment, poor material compatibility.
Capping: Complete or partial separation of the tablet face.
Picking: Removal of material from the tablet face. Poor lubrication/filming on punches.

24
Q

Discuss high shear batch.

A
  • Vertical or horizontal axis,
  • Top or bottom mounted impeller.
  • Process parameters: Impeller speed, chopper speed, powder mass, L/S ratio.
25
Q

Discuss Twin Screw.

A
  • Continuous production of granules.
  • Highly configurable screw layout.
  • Process parameters: Powder feed rate, Liquid feed rate, screw speed.
26
Q

What are advantages/disadvantages of wet granulation.

A

Advantages: -Less sensitive to powder physical properties than dry granulation.
-Can improve compressibility.

Disadvantages: -Expensive
-Moisture sensitive/heat sensitive materials are problematic.

27
Q

What are advantages/disadvantages of roller compaction.

A

Advantages: -Suitable for moisture/heat sensitive materials.
-Improved disintegration as binder not usually required.
Disadvantages: -Dust formation.
-Tend to be more sensitive to variable powder physical properties.
-Poorly flowing or cohesive powders are difficult to compress.

28
Q

What is the angle of repose?

A

Limiting natural slope of the free surface of a bulk solid. Essentially, the angle at which the powder will begin to flow.

29
Q

What is the definition of shear strength?

A

Limiting value of the resistive shear stress when the material is on the point of sliding.

30
Q

What factors influence the shear strength?

A

1) Magnitude of consolidating force on the bulk solid.
2) Nature of the particles.
3) Packing arrangement.
4) Prior history.

31
Q

Discuss core flow and mass flow.

A

Core Flow: Occurs when the powder flows towards the outlet of a silo in a channel formed of powder.
Mass Flow: All powder in the silo is in motion, mass hoppers are smooth and steep.

32
Q

When does an arch develop in a hopper?

A

Develops when the strength developed by the solids is greater than the stresses acting within the surface of the arch.

33
Q

Briefly describe Mohr’s circle.

A

Represents the possible combinations of normal and shear stresses acting on any plane in any body under stress.

34
Q

What are advantages of continuous processing?

A
  • Increased automation, reduced labour costs.
  • Reduction in batch to batch variability.
  • Decreased processing time.
  • Reduced footprint.
35
Q

What are disadvantages of continuous processing?

A
  • More expensive.
  • Cannot match flexibility.
  • Need to fulfil requirements from regulatory authorities.
36
Q

What are advantages of twin screw granulation.

A
  • Simple scale up.
  • Online process measurements are simple.
  • Self-cleaning.
  • Granule compositional homogeneity is greater.
  • More control of temperature and shear.
37
Q

Discuss conveying elements.

A
  • Least mechanical energy.
  • Distance flight moves along screw is the flight lead.
  • Distance between adjacent flights is pitch.
  • Screws can be single or double flighted.
38
Q

Discuss kneading elements.

A
  • Produces high shear regions, high energy.

- High mechanical forces and high flow resistance leads to uneven powder flow velocity in the kneading block.

39
Q

Discuss comb elements.

A
  • Distribute and recombine powder flow, providing good mixing.
  • Facilitate compaction and distribution of the material.
  • Less vigorous than kneading.
40
Q

What are 4 methods to measure residence time?

A
  • Impulse response test.
  • Video recording.
  • Positron emission particle tracking.
  • Predictive modelling.
41
Q

Discuss modifications.

A

Isomerisation: Change in arrangement of atoms in molecules/ions. Change in physical properties.
Polymerization: Covalent bonding of monomer units. Creation of new materials.
Depolymerization: Decomposition of polymers into monomers. Generation of new materials, new mechniacl properties.

42
Q

Discuss supra-molecular structure of solid phase and liquid phase materials.

A

Solid Phase: Amorphous structures, Crystalline structures, Semi-Crystalline structures.

Liquid Phase: Gel structures, Fractal structures, Liquid structures.

43
Q

Discuss the rubbery state of an amorphous material.

A
  • Supra molecular structure of a liquid.
  • Mechanical properties of a viscous fluid.
  • Rapid diffusion of small molecules inside the matrix and acute diffusion of molecules building the matrix.
  • Thermodynamically meta stable.
44
Q

Discuss the glassy state of an amorphous material.

A
  • Supra molecular structure of a liquid.
  • Mechanical properties of a solid, brittle.
  • Slow diffusion of matrix molecules.
  • Thermodynamically stable.
45
Q

name 5 different methods of measuring water content in powders.

A

1) Thermo-Gravimetry
2) P2O5 Oil Batch
3) NIR
4) Oven/Vacuum Drying
5) Karl-Fischer

46
Q

Discuss crystalline solids.

A
  • Physically stable
  • No absorption of small molecules
  • Hydrophilic substances dissolve at critical water activity
  • Melt at defined temperature
  • Endothermic dissolution
  • Small changes of mechanical properties while increasing temperature and vapour pressure
  • Plastic deformation upon compression
47
Q

Discuss amorphous solids.

A
  • Physically meta-stable
  • Absorbs small molecules
  • Hydrophilic substances increase more water with increased activity
  • Exothermic dissolution
  • Significant changes of mechanical properties while increasing temperature and vapour pressure
  • Visco elastic deformation upon compression
48
Q

Discuss process options for the generation of particles.

A

1) Drying of liquid or paste.
2) Grinding of a liquid or paste.
3) Agglomeration of fine particles to larger granules.

49
Q

What does the magnitude and nature of liquid bridges depend upon?

A
  • Viscosity and elasticity at contact point.
  • Pressure or collision mechanics.
  • Contact time between particles.