Consumer healthcare Flashcards
What are the 13 steps of drug discovery process for consumer products?
- Consumer insight
- Product brief
- Product design
- Analytical method development
- Pre-formulation
- Formulation and testing
- Choice of packaging
- Setting specification
- Product testing (in use/sensory and clinical)
- Process development
- Stability
- Scale up
- Approval, manufacture and launch
What is involved in the consumer insights process for consumer products? (sources)
Can emerge from several sources:
a) focus groups- to get target consumers, user insight, what people like/want, feedback from existing products
b) Views from experts
c) Survey data
d) Home contacts- one to one contact
e) Product testing
f) Competitor products- what are other companies and brands doing that you could do?
Once this has been done, product concepts can be tested on groups (qualitative and quantitative)
What is involved in the product brief process for consumer products?
Once a concept has been validated
Includes:
a) Efficacy
b) Product aesthetics (size, shape, colour, flavour)
c) Packaging- e.g. toothpaste in a can, was a cool idea but no benefit and was more expensive so sales dropped
d) Potential claims - may not be a new formulation but have a new claim e.g. 24 hour deodorant to 48 hours
e) Cues for claimed benefit e.g. adding menthol to nasal sprays so the person feels like something is happening
You want them to rebuy the product
What is involved in the product design process for consumer products?
Consider several factors:
ϖ Format
ϖ Appearance
ϖ Product function and choice of function ingredients
ϖ Cost
ϖ Raw material sourcing- don’t just want one supplier due to risk
ϖ Regulatory status
ϖ Desired claims
ϖ Microbial robustness – is a preservative needed?
ϖ Stability and shelf life- minimum shelf life is 2 years but 3 is ideal
ϖ Manufacturing process
ϖ Are you going to be able to manufacture repeatedly in the same factory you have up and running?
What is involved in analytical method development for consumer products?
ϖ Levels active and key excipients: - Pre-formulation studies - Establishing of product specification - Release testing - Stability testing
ϖ Need to develop methods for pH, viscosity, friability and dissolution (for solid dosage forms), product density for liquids and semi-solids
ϖ Method must be suitable for use in a factory setting e.g. what machines do they have available? Unlikely they will have GC MS
What is involved in the pre-formulation process for consumer products?
ϖ A means of discovering if there any interactions between ingredients
ϖ Often done with binary mixtures
ϖ Thermal methods often used
ϖ Analytical methods to distinguish between total and free level of an active ingredient e.g. fluoride in a toothpaste
ϖ Accelerated testing often performed g. increase in temperature and humidity Accelerated testing = subjecting it to conditions in excess of its normal service parameters to uncover faults and potential modes of failure in a short amount of time
What is involved in the formulation process for consumer products?
ϖ Choice of ingredients based upon the characteristics and properties of the product
ϖ Lab scale formulation and testing
ϖ Testing using analytical and physical methods already developed
ϖ Stability under torture conditions often used
ϖ Choice of grade/manufacture of raw materials e.g. cosmetics usually use pharmacopeial grade to guarantee quality
ϖ Influence of raw material characteristics on properties of finished formulation
ϖ Establish a design space sets the specifications How much can you move within a certain level of criteria and still have that certain level of acceptability in the product? How much leniency are you allowed? e.g. mixing time affecting viscosity This is the parameters you can operate to give rise to an acceptable product
What is involved in the choice of packaging process for consumer products?
ϖ Nature of product
ϖ Benefits of packaging
ϖ Stability
ϖ Aesthetics – how expensive/good quality does the product feel?
ϖ Cost
ϖ Ease of use in factory
ϖ Novelty
ϖ Trade customer preferences
ϖ Product:pack interaction studies needed
ϖ Size- needs to fit on the shelves in the shop
E.g voltarol now have an osteo cap where it is easier to open and they have a massage cap to allow ease of application instead of getting it on your hands. It also needs to be airtight as the ingredients are volatile
What is involved in the setting of specification for consumer products?
ϖ Specifications of finished product needs to be set so you can know whether the product would be acceptable for release and on storage
ϖ Includes parameters that are important for safety, efficacy and quality of the product
ϖ Depends on dosage form
ϖ OTC products= parameters dictated by monographs. E.g. solid dosage forms: - Active level and content uniformity - Degradants - Friability, dissolution, tablet hardness Some of these parameters are stipulated by regulatory authorities e.g. active assay 95-105% of target
ϖ Important that the product has been manufactured on suitable machinery
What is involved in the product testing process for consumer products?
ϖ Once the product has been fixed, it is possible to manufacture to GMP standards
ϖ Sensory testing
ϖ Consumer testing for fit with product testing
ϖ Pivotal stability testing to determine shelf life
ϖ In vitro testing
ϖ Clinical testing
– in cosmetics you only do phase 3 not 1 or 2
What is involved in the stability part of the process for consumer products?
ϖ To ensure product is stable over shelf life
ϖ Release and stability specifications established
ϖ Requirements depend upon markets to be launched in
ϖ Testing conducted at release and then after storage at various conditions (ich guidelines)
ICH have different stability zones (1-4) in order of increasing climate e.g. African countries will be zone 3/4
What is involved in the process of scale up, manufacture, approval and launch for consumer products?
Following 10th scale pilot
ϖ For cosmetics, no approval from the regulatory authorities is required
ϖ In the US, monographed medicines do not need a prior-approval as long as it is within the monograph
ϖ Once all the relevant data has been generated, the product is transferred to the manufacturing site
ϖ First batch= pilot batch at full scale when successful testing is complete
ϖ Once the product has been fixed, it is possible to manufacture to GMP standards
When is a drug a blockbuster drug?
1 billion dollars ANNUAL SALE
What kind of molecules are top earning drugs?
Large molecules e.g. biologics
What is a patent cliff?
As soon as a drug comes off patent - patent cliff. Generics come in and take ½ - 2/3 business over night
Where is the developed pharmaceutical market?
Japan, USA, Western Europe
What is a pharmerging market and name some countries that are in this class?
Countries with greater than 1 billion spending growth
Where pharmaceutical use is growing rapidly
China, Brazil, India, Russia
What is the FDA definition of a drug?
Articles intended for use in the diagnosis, cure, mitigation, treatment or prevention of disease e.g. so head and shoulders (anti-dandruff) and toothpastes (anti-cavity) are seen as drugs
Articles intended to affect the structure or any function of the body of man/other animals- so in the US, deodorant changes the function of the body as it stops sweating= drug
What is a first in class drug and an example?
First in class- utilise new mode of action, novel kind of drug and you have to validate the target.
Enalapril
What are the 13 steps in the drug discovery process for pharmaceuticals?
- Disease identification
- Target identification
- Target validation
- Drug discovery
- Medicinal chemistry and QSAR
- Lead identification
- Pre-clinical (in vitro and vivo)
- Pharmaceutical development
- Manufacturing and GMP
- Clinical phase
- Regulatory applications
- Approval, manufacture and launch
- Post launch activities