Competency Questions Flashcards
Effectively introduce improvements, modifications or new products into the factory by managing the product development workflow with other key functions. Providing recommendations for appropriate adjustments to product formulas and / or processes to deliver project
S - sourdough improvements and developments end of last year as removing yeast and acifiers from products important and needed a more robust process and flavour
T - investigate the optimum time and temperatures to allow business to invest in fermentation tanks to improve consistency
A - planned and investigated different trials over 48 hours to find optimum by measuring pH, TTA, height etc
R - Fed back conclusions to senior team, didn’t invest in fermentation tanks but do have hot and cold rooms with more robust process in place and higher quality product
Collaborate with suppliers on continuous product quality improvement, new product ideas and emerging ingredient trends to ensure on time delivery and continuous supply of great tasting drinks
S - both retailers wanted to increase and improve shelf life of hot cross buns to decrease waste and complaints
T - investigate what new ingredients were available using suppliers and Fletchers to improve shelf life and run trials to support
A - worked with retailers to run trials
R - improved shelf life which reduces waste as can order more, less waste in store, softer product over life. Can now apply learnings to other products
Research and understand current markets trends as well as competitor activities and incorporate that knowledge into development of new products
S - Hot cross bun development each year
T - review year just gone across market and competitors and review current trends to present new ideas to customers
A - collate info, where gaps are, what trends are there to show innovation to customers before brief
R - brief follows taking into consideration innovation shown, we end up making what we know works in the factory and is on trend
Design and execution of product line trials with the process and production teams and interact with the technical functions to plan and conduct validation testing and sensory evaluation on new/existing products. Providing appropriate recommendations for adjustments for products and/or processes –
S - hot cross bun redevelopment this year
T - improve hot cross bun shelf life and texture
A - working with suppliers, working with process and production to execute trials, review product over life with technical - put on internal shelf life review. Once end of life can make recommendations needed for the next trial e.g reduced softener.
R - end result is an improved product with increased softness over life which reduces waste and saves money
Create and maintain raw material and finished goods specifications for new and current products
– Some involvement in this at Nourisher in terms of finished good specs, can easily pick up information but might need some guidance. Do have experience creating QAS/CQMs.
Provide the necessary technical content to feed into the artwork process for product optimization and continuity of supply
Experience with artwork approvals and checking information
- Planning and executing shelf life testing to prove stability of products throughout life
Plan and set up shelf life testing
Communicate and collaborate effectively with the global R&D team, as well as cross-functionally –
Work closely with Fletchers NPD team sharing innovation and knowledge. Run NPD meeting across the bread division and form good constructive relationships.
S - getting time on plant for trials is difficult as it can be disruptive to production and the production plan
T - I wanted for them to understand we needed that time, while understanding it is difficult for them. How could we build a more constructive relationship between the NPD and planning teams
A - put in a weekly planning meeting where we could address any trials we knew were coming up
R - a more constructive relationship, both sides appreciate the forewarning and planning ahead. More often than not they agree to putting trials in for us.
The successful applicant will display curiosity and passion for drinks and food coupled with technical, analytical problem-solving skills –
Recently starting baking more at home making different cookies and experimenting. Recently made a ferrero rocher filled cookie however didn’t hold up so i’ve research how to make the cookie stronger and look forward to improving this.
I will always try to improve if I’m not happy with a certain product and try to understand why it isn’t working
S - 2x CM sourdough products launching last April. Were told weren’t getting vital piece of equipment needed. What were we going to do?
T - my task to see what the possibilities were with current equipment, to see if we could match the products flavour and texture that was approved, and launch the product as planned
A - put together a trial plan testing the extend to how certain equipment could be used - soft dough using a divider made for bread, how hydrated could we get the dough etc. Feedbacking conclusions each time and the next plan and objectives to cover
R - managed to find a solution that worked and produced a very high quality product that is the best product we have and also saved the company money
S - needed to improve shelf life of sourdough a few months ago as waste becoming too high and retailer was going to have to reduce the case size in express stores if we didn’t
T - analyse recipe and see what was possible without a change to BOP and also any other options available
A - reviewed recipes and put trials in place with shelf life analysis to see impact - fermented wheat, cleaning blades of slicer etc
R - managed to extend shelf life by 2 days on some products which allowed them to keep case size the same and not remove from stores
Experience and understanding of project management stage and gate processes
Create and manage critical paths internally and with customers, ensuring all was on track for launch. Running weekly NPD meetings within the bread division.
Ability to apply technical knowledge and skills in a manufacturing environment
TTA and pH of sourdough - fermentation tanks/ hot & cold rooms
Creative technical development and/or problem-solving skills
CM Sourdough. Understanding high hydration leads to open structure. Improving shelf life of sourdough. Measuring TTA & pH etc
Attention to detail and action orientated with good planning skills
Improved communication with planning team by setting up meeting, feasibility meeting, sending out workload to account managers
Ability to understand market trends and translate to efficient product delivery
S - market trends of premiumisation to justify cost of product, packaging that can be resealed and a format of bread that fits in toaster all presented to a customer to improve a current product to be in line with the market
T - present to customer to demonstrate trend
A - presented to customer to demonstrate trend
R - customer agreed and wanted to see product. Not efficient in factory in terms of shape however for future looking into. Packaging was agreed to be looked into.
Action Orientated
Improve communication with planning team by setting up meeting, feasibility meeting, sending out workload to account managers
Priority setting
To-do lists, sending out workload:
S - since being in this role I have found the workload and weekly tasks for myself and my team have increased.
T - Following this I found it important for other members of the commercial team such as the account managers and my manager to have a weekly update on upcoming tasks for the team.
A - I set it out as tasks vs weeks coming.
R - This allowed them to see when we were planning to complete specific tasks for the customers they work with which allowed us some breathing space as they didn’t have to chase to ask when it would be completed. The list would then be updated with what was completed in the last week. This was also useful in highlighting the workload to more senior members of the team. Also for team to keep on track
Time management (as priority setting)
S - since being in this role I have found the workload and weekly tasks for myself and my team have increased.
T - Following this I found it important for other members of the commercial team such as the account managers and my manager to have a weekly update on upcoming tasks for the team.
A - I set it out as tasks vs weeks coming.
R - This allowed them to see when we were planning to complete specific tasks for the customers they work with which allowed us some breathing space as they didn’t have to chase to ask when it would be completed. The list would then be updated with what was completed in the last week. This was also useful in highlighting the workload to more senior members of the team. Also for team to keep on track
Drive for results
Always strive for the best outcome and put in the time for quality work. Don’t like letting people down so I will always meet deadlines to the best quality. Thrive off positive feedback from customers and internally.
Collaboration
Work well as a team and will always do my part and bring a team together. Able to work independently but believe open discussions are important to talk through ideas and have the best outcome
Questions
Are certain developers assigned to a particular customer?
Culture – work life balance important – do people mostly stick to contractual hours?
Using Freshpack technology ingredients remain as fresh as the day they were sealed for nine months – what determines this shelf life and what is seen as a deterioration in shelf life?
An example of how a project works from start to finish?
Would you be able to give me some examples of some current projects that the developers are working on?
What’s your favourite thing about working there?
Learn quickly and think on their feet
Stage at the start of this year where I suddenly didn’t have a manager and had to cover their role. I quickly learned how to pick up certain aspects of the job I hadn’t done before such as critical paths and running NPD meetings. I am a quick learner who is eager to learn new things. I will jump straight in and make practical actions. I like to set things out in a logical manner such as CM sourdough planning.