Commercial Manufacturing Extemporaneous Processing Flashcards

(54 cards)

1
Q

The process of INCREASING the batch size
Applying SAME process to different output volume

A

Scale up

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2
Q

Processes exist for which ______ simply means enlarging the output by INCREASING the speed

A

Scale up

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3
Q

In moving from R&D to production scale, it is sometimes essential to have

A

Intermediate batch scale

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4
Q

Manufacturing of drug product by a procedure fully representative of and simulating that used for FULL MANUFACTURING SCALE

A

Pilot scale

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5
Q

This scale also makes possible the production of enough product for

A

Clinical testing
Samples for marketing

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6
Q

One way to eliminate potential scale up problems is to develop

A

Formulations that are very robust

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7
Q

ISOLATION of a single chemical constituent of chemically related substance

A

Separation

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8
Q

Separation process

Uses a SINGLE mechanical manipulation

A

Simple process

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9
Q

Used to separate two IMMISCIBLE liquids

A

Separatory funnel

Ethyl acetate+Chloroform
Peppermint+Water

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10
Q

Processes under simple process

A

Separatory funnel
Distillation
Garbling
Centrifugation

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11
Q

Used to separate two MISCIBLE liquids

A

Distillation

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12
Q

Used to separate two SOLIDS

A

Garbling

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13
Q

Used to separate SOLID from LIQUID

A

Centrifugation, filtration, expression

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14
Q

Separation process

It requires the formation of a SECOND PHASE + mechanical manipulation

A

Complex process

ASA from salicylic acid - recrystallize ASA

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15
Q

Separation process where an OPTICALLY TRANSPARENT liquid is obtained that passes through a POROUS substance

A

Filtration

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16
Q

In filtration the LIQUID OBTAINED is called

A

Filtrate

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17
Q

What is easier to filter larger or smaller particles

A

Larger particles

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18
Q

Smaller particles:

A

HINDERS FILTRATE
Have the tendency to occlude the pores
Build up on the filter form a non-porous, densely packed bed

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19
Q

Has channels that impart POROSITY

A

Filtering media

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20
Q

Full of TINY HOLES that water or air can get through

A

Porosity

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21
Q

Ability of the filter medium to ELIMINATE SOLID material from the liquid

A

Retention

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22
Q

SPEED at which the purified liquid or filtrate is recovered

A

Filtration rate

23
Q

Speed of the FLOW of the liquid through the filter bed
Retarded by the

A

Flow rate

Viscosity of the liquid

24
Q

Types of filtering media

A

Filter paper
Membrane filters
Cotton filters
Glass wool filters
Sintered glass filters

25
Types of filtering media Folded or fluted
Filter paper
26
Types of filtering media Similar to cloth Pure or derived cellulose products with UNIFORM MICROPORE STRUCTURE (10nm to 10um) Used in
Membrane filters Chemical, microbiological, bacterial analyses
27
Types of filtering media Absorbent Loosely inserted in the neck of the funnel Disadvantage?
Cotton filters Refiltration
28
Types of filtering media Resistant to chemical action= used for highly reactive chemicals
Glass wool filters
29
Types of filtering media Flat or convex plate with JENA POWDERED glass molded together Vacuum attachment Used to filter?
Sintered glass filters Parenteral solutions
30
What to do for filtration of volatile liquid to avoid loss or explosion
Cover the funnel and the receiving vessel
31
They increase EFFICIENCY of the filtration process Must be
Adsorbents Soluble and inert
32
It is not the palpable kind
Purified talc
33
INCAPABLE of being felt by touch; so FINELY divided that no grains or grit can be felt
Impalpable
34
Used for GENERAL filtration process Inert Adsorbs liquid
Kieselghur or pure silica
35
Fuller's earth or kaolin in HYDRATED form Used to filter FIXED OILS but should not be used for liquid with coloring matter or alkaloidal principles
Siliceous earth or clay
36
Adsorbs color, odor, alkaloids, and glycosides
Charcoal
37
READILY react with acids and possess a FINITE solubility in water with a production of an alkaline aqueous solution which can PRECIPITATE alkaloids NOT for?
Chalk, Magnesium carbonate General filtration processes
38
AIDS in the filtration processes Can use PUMP-ACTING process by water pressure where no leaks should be present in the connections Example?
Vacuum filtration Buchner filter (common) Gooch crucible perforated Flask
39
The process by which FINELY divided solids and colloidal materials are separated from liquids WITHOUT the use of filters Employed when? Tend to plug a?
Clarification FINELY subdivided, amorphous or colloidal in nature Filtration medium rapidly
40
Method of clarification SIMPLEST method- least amount of labor and expense The sediment formed is a _____ which separates due to GRAVITY from a liquid Example?
Gravitational method Sludge Fixed oils and vegetable oils
41
Method of clarification It is added, shaken and removed by filtration Acts to _____ by physical adsorption Example?
Clarifying agent Reduce turbidity Paper, Talc albumin, Gelatin and polyamines
42
A process of DEPRIVING solutions of color by use of an adsorptive medium Example?
Decolorization Animal charcoal/bone black, wood charcoal, activated charcoal, bentonite, kaolin, fuller's earth
43
Difference of adsorption to absorption
Adsorption: particles stick to the surface Absorption: enters the cell
44
The SIMPLEST method for the separation of a solid from it's soluble impurities Involves WASHING and subsequent AGITATION of the solid Repeated to attain the degree of Conveniently done with a _____ that is not filled to capacity _____ used as a guide to STEADY the hand of the operator
Decantation Desired purity Lipped vessel Stirring rod
45
STRAINING It separates the solid from the liquid by pouring the mixture on a CLOTH or POROUS material that will permit the fluid to pass through but will retain the solid It is filtration using _____ in the straining medium/cloth which is colorless and washed before use
Colation Larger pores
46
FORCIBLY separating liquids from solids
Expression
47
Methods of expression BEST method that uses a cloth
Spiral twist test
48
Method of expression For LARGE SCALE pressing of oily seeds, fatty substances _____ must be taken to apply the force gradually and not to use it on _____ What material does it use
Roller press Care, corrosive materials Rubber
49
Method of expression EXPENSIVE but most economical in terms of increased power with least labor The principle is based on the fact that pressure exerted upon an enclosed liquid is transmitted _____ in all directions
Hydrostatic or hydraulic press Equally To extract active constituents
50
Steps of precipitation and recrystallization Evaporate solvent= cool= formation of crystals
Supersaturation
51
Steps of precipitation and recrystallization Thought to consist of 10 to a few hundred of molecules having the SPATIAL ARRANGEMENT of the crystals that will be grown ultimately from them
Formation of nuclei
52
Steps of precipitation and recrystallization Suspension= formation of HARD CAKE or also known as?
Growth of crystals Oswald ripening
53
Depending on the conditions of crystallization, it is possible to control or modify the nature of crystals obtained Careful TEMPERATURE CONTROL and SEEDING with desired crystal form is necessary
Existence of polymorphs
54
Depending on the conditions of crystallization, it is possible to control or modify the nature of crystals obtained Depends highly on IMPURITIES in the solution, pH, rate of stirring, rate of cooling and the solvent
The habit or shape of the crystal form